Study on the Evolution Patterns of Cavitation Clouds in Friction-Shear Cavitating Water Jets

Current cavitating water jet technology for mineral liberation predominantly relies on the micro-jet impact generated by bubble collapse. Consequently, conventional nozzle designs often overlook the shear effects on mineral particles within the internal flow path. Moreover, the cavitation cloud evolution mechanisms in nozzles operating on this innovative principle remain insufficiently explored. This study systematically evaluates the cavitation performance of an innovatively designed cavitating jet nozzle with friction-shear effects (CJN-FSE), whose optimized internal structure enhances the interlayer shear and stripping effects crucial for the liberation of layered minerals. Utilizing high-speed imaging, we visualized submerged friction-shear cavitating water jets and systematically investigated the dynamic evolution patterns of cavitation clouds under jet pressures ranging from 15 to 35 MPa. The results demonstrate that the nozzle achieves effective cavitation, with jet pressure exerting a significant influence on the morphology and evolution of the cavitation clouds. As the jet pressure increased from 15 to 35 MPa, the cloud length, width, and average shedding distance increased by 37.05%, 45.79%, and 211.25%, respectively. The mean box-counting dimension of the cloud contour rose from 1.029 to 1.074, while the shedding frequency decreased from 1360 to 640 Hz. Within the 15–25 MPa range, the clouds showed periodic evolution, with each cycle comprising four stages: inception, development, shedding, and collapse. At 30 MPa, mutual interference between adjacent clouds emerged, leading to unsteady shedding behavior. This study thereby reveals the influence of jet pressure on the dynamic evolution patterns and unsteady shedding mechanisms of the clouds. It provides a theoretical and experimental basis for subsequent research into the nozzle’s application in liberating layered minerals and proposes a new design paradigm for cavitation nozzles tailored to the mechanical properties of specific minerals.