Regulating Polymer Demixing Dynamics to Construct a Low‐Tortuosity Host for Stable High‐Energy‐Density Lithium Metal Batteries

Lithium (Li) metal anodes, despite their exceptional theoretical capacity (3860 mAh g<sup>-1</sup>), suffer from severe dendrite growth, electrolyte decomposition, and structural instability caused by uneven Li-ion flux and significant volume fluctuations. Here, a one-step, scalable fabrication of 3D hosts that synergistically couple tortuosity modulation with a spatially graded lithiophilicity via precise control of demixing kinetics in a nonsolvent-induced phase separation process is reported. Low-tortuosity (LT) hosts integrate vertically aligned channels for fast ion transport with a silver-gradient interface that directs bottom-up Li deposition, enabling concurrent suppression of dendrites and accommodation of plating-induced volume expansion (4.4% swelling). Finite element simulations confirm the cooperative role of structural alignment in mitigating ion depletion and of chemical gradients in guiding uniform deposition, jointly ensuring stable Li cycling. The LT host sustains >5500 h at 1C in symmetric cells and delivers superior durability in full cells with limited-Li anodes (4 mAh cm<sup>-2</sup>) paired with LiFePO<sub>4</sub> and high-loading LiNi<sub>0.8</sub>Co<sub>0.1</sub>Mn<sub>0.1</sub>O<sub>2</sub> cathodes. Double-stacked pouch cells (N/P = 0.8, E/C = 2.5 g Ah<sup>-1</sup>) achieve 398.1 Wh kg<sup>-1</sup> and 1516.8 Wh L<sup>-1</sup>, retaining 94.2% capacity after 80 cycles. This structural-chemical integration strategy offers a practical, scalable route toward next-generation high-energy-density Li metal batteries.

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Publication Details

Journal
Advanced Materials
Published
2025-10-13
DOI
https://doi.org/10.1002/adma.202510919
Primary Topic
Advancements in Battery Materials
Type
article
Field-Weighted Citation Impact
0.00

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article

Regulating Polymer Demixing Dynamics to Construct a Low‐Tortuosity Host for Stable High‐Energy‐Density Lithium Metal Batteries

Janghyuk Moon, Hyun‐Wook Lee, Young‐Jin Song, Nam‐Soon Choi et al.
Advanced Materials
Advancements in Battery Materials
article

Regulating Polymer Demixing Dynamics to Construct a Low‐Tortuosity Host for Stable High‐Energy‐Density Lithium Metal Batteries

Janghyuk Moon, Hyun‐Wook Lee, Young‐Jin Song, Nam‐Soon Choi, Dong‐Yeob Han, Seongsoo Park, Sang‐Won Lee, Soojin Park, Gayoung Lee, Seungwoo Choi, Seungwon Kim
article en

Abstract

Lithium (Li) metal anodes, despite their exceptional theoretical capacity (3860 mAh g<sup>-1</sup>), suffer from severe dendrite growth, electrolyte decomposition, and structural instability caused by uneven Li-ion flux and significant volume fluctuations. Here, a one-step, scalable fabrication of 3D hosts that synergistically couple tortuosity modulation with a spatially graded lithiophilicity via precise control of demixing kinetics in a nonsolvent-induced phase separation process is reported. Low-tortuosity (LT) hosts integrate vertically aligned channels for fast ion transport with a silver-gradient interface that directs bottom-up Li deposition, enabling concurrent suppression of dendrites and accommodation of plating-induced volume expansion (4.4% swelling). Finite element simulations confirm the cooperative role of structural alignment in mitigating ion depletion and of chemical gradients in guiding uniform deposition, jointly ensuring stable Li cycling. The LT host sustains >5500 h at 1C in symmetric cells and delivers superior durability in full cells with limited-Li anodes (4 mAh cm<sup>-2</sup>) paired with LiFePO<sub>4</sub> and high-loading LiNi<sub>0.8</sub>Co<sub>0.1</sub>Mn<sub>0.1</sub>O<sub>2</sub> cathodes. Double-stacked pouch cells (N/P = 0.8, E/C = 2.5 g Ah<sup>-1</sup>) achieve 398.1 Wh kg<sup>-1</sup> and 1516.8 Wh L<sup>-1</sup>, retaining 94.2% capacity after 80 cycles. This structural-chemical integration strategy offers a practical, scalable route toward next-generation high-energy-density Li metal batteries.

Advanced MaterialsVol. 38(4)
Pohang University of Science and Technology (KR), Korea Advanced Institute of Science and Technology (KR), Ulsan National Institute of Science and Technology (KR), Chung-Ang University (KR)
National Research Foundation, Korea Institute for Advancement of Technology, National Research Foundation of Korea, Ministry of Science and ICT, South Korea
Openalex Percentile: Top 72%
Advancements in Battery Materials
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