Nonlinear model order reduction of dynamical systems in process engineering: review and comparison

Abstract Computationally cheap yet accurate dynamical models are a key requirement for real-time capable nonlinear optimization and model-based control. When given a computationally expensive high-order prediction model, a reduction to a lower-order simplified model can enable such real-time applications. Herein, we review nonlinear model order reduction methods and provide a comparison of method characteristics. Additionally, we discuss both general-purpose methods and tailored approaches for chemical process systems and we identify similarities and differences between these methods. As machine learning manifold-Galerkin approaches currently do not account for inputs in the construction of the reduced state subspace, we extend these methods to dynamical systems with inputs. In a comparative case study, we apply eight established model order reduction methods to an air separation process model: POD-Galerkin, nonlinear-POD-Galerkin, manifold-Galerkin, dynamic mode decomposition, Koopman theory, manifold learning with latent predictor, compartment modeling, and model aggregation. Herein, we do not investigate hyperreduction, i.e. , reduction of floating point operations. Based on our findings, we discuss strengths and weaknesses of the model order reduction methods.