Dimensional measurement method for hot forgings by combining a dimension correction model and green laser subpixel centerline extraction

To achieve accurate dimensional measurement of large forgings during the forging process, a method is proposed that combines a dimension correction model and green laser subpixel centerline extraction. Based on the green laser measurement, a dimensional correction measurement model is constructed by referring to the dual-position image data to compensate for the positional deviation of the forging. Then, to accurately extract the subpixel centerline of the green laser stripe, an anisotropic Gaussian kernel on the Riemannian manifold is constructed to address image deformation induced by refractive index changes around hot forgings. Finally, length measurement experiments were carried out in the laboratory. The experimental results show that the measurement error is controlled within 2 mm, and the accuracy meets the production requirements of large hot forgings.

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Publication Details

Journal
Applied Optics
Published
2025-10-13
DOI
https://doi.org/10.1364/ao.575145
Primary Topic
Advanced Measurement and Metrology Techniques
Type
article
Field-Weighted Citation Impact
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article

Dimensional measurement method for hot forgings by combining a dimension correction model and green laser subpixel centerline extraction

Yucun Zhang, Yingying Wei, Yungang Zhang
Applied Optics
Advanced Measurement and Metrology Techniques
article

Dimensional measurement method for hot forgings by combining a dimension correction model and green laser subpixel centerline extraction

Yucun Zhang, Yingying Wei, Yungang Zhang
article en

Abstract

To achieve accurate dimensional measurement of large forgings during the forging process, a method is proposed that combines a dimension correction model and green laser subpixel centerline extraction. Based on the green laser measurement, a dimensional correction measurement model is constructed by referring to the dual-position image data to compensate for the positional deviation of the forging. Then, to accurately extract the subpixel centerline of the green laser stripe, an anisotropic Gaussian kernel on the Riemannian manifold is constructed to address image deformation induced by refractive index changes around hot forgings. Finally, length measurement experiments were carried out in the laboratory. The experimental results show that the measurement error is controlled within 2 mm, and the accuracy meets the production requirements of large hot forgings.

Applied OpticsVol. 64(31)
Openalex Percentile: Top 70%
Advanced Measurement and Metrology Techniques
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Dimensional measurement method for hot forgings by combining a dimension correction model and green laser subpixel centerline extraction — Yucun Zhang, Yingying Wei, et al. · Applied Optics (2025) | TGRS Research Map | TGRS