3D Printing for Solar Fuel Production: Materials Innovations and Future Directions

Abstract The pursuit of solar‐driven fuel generation is a key path to reaching carbon‐neutral energy. However, the complex fabrication and scalability limitations of photo(electro)catalytic systems hinder their real‐world deployment. This Perspective explores how additive manufacturing (3D printing) is changing the development of next‐generation solar‐to‐fuel (STF) devices. By allowing unprecedented control over catalyst structure, geometry, and functionality, 3D printing offers unprecedented opportunities to light harvesting efficiency, mass and heat transfer, and catalytic activity while also reducing material waste and enabling rapid prototyping. The current challenges, including resolution, material‐process compatibility, and structure‐performance understanding are critically assessed, and propose future directions for the field, including the potential for nanoscale printing, catalyst‐reactor integration, and the sustainable design of solar‐fuel platforms.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-10-12
DOI
https://doi.org/10.1002/adfm.202519263
Citations
1
Primary Topic
TiO2 Photocatalysis and Solar Cells
Type
article
Field-Weighted Citation Impact
0.36
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article

3D Printing for Solar Fuel Production: Materials Innovations and Future Directions

Truong‐Giang Vo, Yan‐Ting Ng, Yan Liu
1 citations
Advanced Functional Materials
TiO2 Photocatalysis and Solar Cells
0.36
article

3D Printing for Solar Fuel Production: Materials Innovations and Future Directions

Truong‐Giang Vo, Yan‐Ting Ng, Yan Liu
article en
1 citations

Abstract

Abstract The pursuit of solar‐driven fuel generation is a key path to reaching carbon‐neutral energy. However, the complex fabrication and scalability limitations of photo(electro)catalytic systems hinder their real‐world deployment. This Perspective explores how additive manufacturing (3D printing) is changing the development of next‐generation solar‐to‐fuel (STF) devices. By allowing unprecedented control over catalyst structure, geometry, and functionality, 3D printing offers unprecedented opportunities to light harvesting efficiency, mass and heat transfer, and catalytic activity while also reducing material waste and enabling rapid prototyping. The current challenges, including resolution, material‐process compatibility, and structure‐performance understanding are critically assessed, and propose future directions for the field, including the potential for nanoscale printing, catalyst‐reactor integration, and the sustainable design of solar‐fuel platforms.

Advanced Functional MaterialsVol. 36(18)
Agency for Science, Technology and Research (SG), Singapore Institute for Clinical Sciences (SG), Institute of Materials Research and Engineering (SG)
Openalex Percentile: Top 37%
TiO2 Photocatalysis and Solar Cells
0.36
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3D Printing for Solar Fuel Production: Materials Innovations and Future Directions — Truong‐Giang Vo, Yan‐Ting Ng, et al. · Advanced Functional Materials (2025) | TGRS Research Map | TGRS