Optimizing Gadolinium Promoted SBA-16 Supported Ni-Catalysts for Syngas Production via Dry Reforming of Methane

The reforming of methane using carbon dioxide, also known as dry reforming (DRM), is an environmentally benign method that utilizes greenhouse gases (methane and carbon dioxide) to produce a mixture of carbon monoxide and hydrogen. This study evaluated the catalytic performance of nickel-based catalysts supported over SBA-16 (5Ni/SBA-16) promoted with 0.5 to 3 wt% of gadolinium (Gd). The characterization results of the catalysts, including textural properties, crystallite size, reducibility, morphology, acidity/basicity, and carbon deposition, facilitated the understanding of the insights of catalytic activity and stability performance of these catalysts. The incorporation of a suitable amount (1 wt%) of Gd promoter had a significant impact on the activity, resulting in the highest CH4 and CO2 conversions 69 and 78%, respectively. The higher specific surface area, higher reducibility, better dispersion, and smaller active metal particle size were the major factors contributing to the relatively better performance of 5Ni+1Gd/SBA-16. Morphological analysis using a transmission electron microscope showed the formation of carbon nanotubes over unpromoted 5Ni/SBA-16, in contrast to no significant carbon formation over 5Ni+1Gd/SBA-16. The process optimization results indicated that the experimental results were in agreement with the theoretically optimized findings.