Microfluidic Wet‐Spun Core–Shell Elastomer Fibers with Integrated Sensing and Actuation Capabilities

The rapid developments of textile engineering and flexible electronics have driven the designs of functional fibers for smart sensing and soft robotics. However, it remains a great challenge to integrate multiple functions simultaneously in a single fiber system. Here, a core-shell elastomer fiber consists of a conductive core and an actuating shell is designed and prepared by microfluidic wet spinning. The fiber core provides stable strain-dependent resistive sensing via interconnected pathways of liquid metal (LM) nanodroplets (80% resistance change at 150% strain), and the fiber shell enables efficient electrothermal actuation through the nematic-isotropic phase transition of liquid crystal (LC) mesogens (30% actuation strain at 1.2 V applied voltage). The prepared LM-LCE fibers demonstrate good reproducibility, repeatability, tunability, controllability and multi-functionality. By integrating multiple functions in a single fiber system, a closed-loop control system is developed to maintain a target fiber length under different weights via real-time resistive sensing, Joule heating, actuation regulation and automatic control. The structure-function design of core-shell fibers is well-suited for the development of multi-functional fibers and would pave the way for their applications in diverse areas.

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Publication Details

Journal
Small
Published
2025-10-09
DOI
https://doi.org/10.1002/smll.202509817
Primary Topic
Advanced Materials and Mechanics
Type
article
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article

Microfluidic Wet‐Spun Core–Shell Elastomer Fibers with Integrated Sensing and Actuation Capabilities

Baiheng Wu, Yao Xiao, Dongpeng Sun, Baoling Guo et al.
Small
Advanced Materials and Mechanics
article

Microfluidic Wet‐Spun Core–Shell Elastomer Fibers with Integrated Sensing and Actuation Capabilities

Baiheng Wu, Yao Xiao, Dongpeng Sun, Baoling Guo, Jian Ruan, Hongshun Li, Peng Zhao, Anxun Zhang, Xingyu Lu, Dong Chen, Jia Zhang, Jianfeng Shi, Ze Yang
article en

Abstract

The rapid developments of textile engineering and flexible electronics have driven the designs of functional fibers for smart sensing and soft robotics. However, it remains a great challenge to integrate multiple functions simultaneously in a single fiber system. Here, a core-shell elastomer fiber consists of a conductive core and an actuating shell is designed and prepared by microfluidic wet spinning. The fiber core provides stable strain-dependent resistive sensing via interconnected pathways of liquid metal (LM) nanodroplets (80% resistance change at 150% strain), and the fiber shell enables efficient electrothermal actuation through the nematic-isotropic phase transition of liquid crystal (LC) mesogens (30% actuation strain at 1.2 V applied voltage). The prepared LM-LCE fibers demonstrate good reproducibility, repeatability, tunability, controllability and multi-functionality. By integrating multiple functions in a single fiber system, a closed-loop control system is developed to maintain a target fiber length under different weights via real-time resistive sensing, Joule heating, actuation regulation and automatic control. The structure-function design of core-shell fibers is well-suited for the development of multi-functional fibers and would pave the way for their applications in diverse areas.

SmallVol. 21(48)
Zhejiang Chinese Medical University (CN), Fujian Medical University (CN), Hangzhou Normal University (CN), Westlake University (CN), Zhejiang Energy Research Institute (CN), First Affiliated Hospital of Fujian Medical University (CN), Zhejiang Energy Group (China) (CN), First Affiliated Hospital Zhejiang University (CN)
Openalex Percentile: Top 71%
Advanced Materials and Mechanics
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