Smart Biomass Supply Chains for SAF: An Industry 4.0 Readiness Assessment

Achieving decarbonization targets in the aviation sector requires transformative approaches to sustainable aviation fuel (SAF) production. In this pursuit, feedstock innovation has emerged as a critical challenge. This research uses the U.S. SAF Grand Challenge as a case study, focusing on its feedstock innovation workstream, to investigate how Industry 4.0 technologies can fulfill that workstream’s objectives. An integrative literature review, drawing on academic, industry, and policy sources, is used to evaluate the Technology Readiness Levels (TRLs) of Industry 4.0 technology applications across the SAF biomass supply chain. The analysis identifies several key technologies as essential for improving yield prediction, optimizing resource allocation, and linking stochastic models to techno-economic analyses (TEAs): IoT-enabled sensor networks, probabilistic/precision forecasting, and automated quality monitoring. Results reveal an uneven maturity landscape, with some applications demonstrating near-commercial readiness, while others remain in early research or pilot stages, particularly in areas such as logistics, interoperability, and forecasting. The study contributes a structured TRL-based assessment that not only maps maturity but also highlights critical gaps and corresponding policy implications, including data governance, standardization frameworks, and cross-sector collaboration. By aligning digital innovation pathways with SAF deployment priorities, the findings offer both theoretical insights and practical guidance for advancing sustainable aviation fuel adoption and accelerating progress toward net-zero aviation.