Synergistic Regulation of δ-MnO2 Cathode via Crystal Engineering and pH Buffering for Long-Cycle Aqueous Zinc-Ion Batteries

Aqueous zinc-ion batteries (ZIBs) have emerged as a promising candidate for large-scale energy storage due to their inherent safety, low cost, and environmental friendliness. However, manganese dioxide (MnO₂)-based cathodes, which are widely studied for ZIBs owing to their high theoretical capacity and low cost, face severe capacity fading issues that hinder the commercialization of ZIBs. This performance degradation mainly stems from the weak van der Waals forces between MnO₂ layers leading to structural collapse during repeated Zn²⁺ insertion and extraction; it is also exacerbated by irreversible Mn dissolution via Mn³⁺ disproportionation that depletes active materials, and further aggravated by dynamic electrolyte pH fluctuations promoting insulating zinc hydroxide sulfate (ZHS) formation to block ion diffusion channels. To address these interconnected challenges, in this study, a synergistic strategy was developed combining crystal engineering and pH buffer regulation. We synthesized three MnO₂ polymorphs (α-, δ-, γ-MnO₂), identified δ-MnO₂ with flower-like microspheres as optimal, and introduced sodium dihydrogen phosphate (NaH₂PO₄) as a pH buffer (stabilizing pH at 2.8 ± 0.2). The modified electrolyte improved δ-MnO₂ wettability (contact angle of 17.8° in NaH₂PO₄-modified electrolyte vs. 26.1° in base electrolyte) and reduced charge transfer resistance (<i>R</i>ct = 78.17 Ω), enabling the optimized cathode to retain 117.25 mAh g^-1 (82.16% retention) after 2500 cycles at 1 A g^-1. This work provides an effective strategy for stable MnO₂-based ZIBs, promoting their application in renewable energy storage.