In Situ Synthesis and Wide-Temperature Tribological Properties of Biphasic Structure High-Entropy (Mg<sub>1/6</sub>Ni<sub>1/6</sub>Co<sub>1/6</sub>Cu<sub>1/6</sub>Zn<sub>1/6</sub>Al<sub>1/6</sub>)<sub>3</sub>O<sub>4</sub> Ceramics

High-entropy oxide ceramics (HEOCs) have shown great potential in the field of wear-resistant lubricant materials in a wide temperature range due to their high-temperature phase stability and oxidation resistance brought by their multimajor elemental properties. However, the mechanical properties and tribological behavior of single-phase HEOCs are difficult to optimize simultaneously, which constitutes a major bottleneck limiting their practical applications. In this study, a synergistic enhancement strategy based on a rock-salt/spinel biphasic structure was proposed, successfully achieving a co-optimization of mechanical and tribological properties for (Mg<sub>1/6</sub>Ni<sub>1/6</sub>Co<sub>1/6</sub>Cu<sub>1/6</sub>Zn<sub>1/6</sub>Al<sub>1/6</sub>)<sub>3</sub>O<sub>4</sub> HEOCs. Utilizing the in situ thermal decomposition of Al(OH)<sub>3</sub> to generate alumina as the aluminum source, rock-salt/spinel biphasic synergistic high-entropy ceramics with uniformly dense components and free of heterogeneous phases were successfully synthesized at relatively low sintering temperatures. The resulting biphasic ceramics exhibited outstanding mechanical properties, with a Vickers hardness reaching 802.1 Hv─significantly higher than that of classic rock-salt HEOCs. Tribological studies over a wide temperature range demonstrated that the ceramics achieved an ultralow coefficient of friction (COF = 0.07) and extremely low wear rate (1.5 × 10<sup>-6</sup> mm<sup>3</sup>/N·m) at 300 °C, with the mechanism revealing a unique "microplasticity-coordinated oxidative lubrication" mechanism induced by the biphasic structure. At 600 °C, complex adhesion, abrasive, and fatigue wear mechanisms cause dramatic increases in both the friction coefficient and wear rate. Notably, at 900 °C, the COF dropped significantly to 0.44, which was attributed to Cu enrichment and the formation of a Cu-based oxide molten lubricating layer. This work not only confirms the ability of biphasic structures to synergistically enhance the service performance of HEOCs across wide temperature ranges but also provides a novel paradigm for designing next-generation high-performance wear-resistant lubricating ceramic materials based on biphasic high-entropy strategies.

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Journal
Langmuir
Published
2025-10-08
DOI
https://doi.org/10.1021/acs.langmuir.5c04475
Primary Topic
Lubricants and Their Additives
Type
article
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In Situ Synthesis and Wide-Temperature Tribological Properties of Biphasic Structure High-Entropy (Mg1/6Ni1/6Co1/6Cu1/6Zn1/6Al1/6)3O4 Ceramics

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Langmuir
Lubricants and Their Additives
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In Situ Synthesis and Wide-Temperature Tribological Properties of Biphasic Structure High-Entropy (Mg1/6Ni1/6Co1/6Cu1/6Zn1/6Al1/6)3O4 Ceramics

Jiantao Ju, Canhua Li, Gongliang Wu, Minghui Li, Shujing Zhu, Gang Du, Boyuan Wang, Jiamao Li, Zhenyi Huang
article en

Abstract

High-entropy oxide ceramics (HEOCs) have shown great potential in the field of wear-resistant lubricant materials in a wide temperature range due to their high-temperature phase stability and oxidation resistance brought by their multimajor elemental properties. However, the mechanical properties and tribological behavior of single-phase HEOCs are difficult to optimize simultaneously, which constitutes a major bottleneck limiting their practical applications. In this study, a synergistic enhancement strategy based on a rock-salt/spinel biphasic structure was proposed, successfully achieving a co-optimization of mechanical and tribological properties for (Mg<sub>1/6</sub>Ni<sub>1/6</sub>Co<sub>1/6</sub>Cu<sub>1/6</sub>Zn<sub>1/6</sub>Al<sub>1/6</sub>)<sub>3</sub>O<sub>4</sub> HEOCs. Utilizing the in situ thermal decomposition of Al(OH)<sub>3</sub> to generate alumina as the aluminum source, rock-salt/spinel biphasic synergistic high-entropy ceramics with uniformly dense components and free of heterogeneous phases were successfully synthesized at relatively low sintering temperatures. The resulting biphasic ceramics exhibited outstanding mechanical properties, with a Vickers hardness reaching 802.1 Hv─significantly higher than that of classic rock-salt HEOCs. Tribological studies over a wide temperature range demonstrated that the ceramics achieved an ultralow coefficient of friction (COF = 0.07) and extremely low wear rate (1.5 × 10<sup>-6</sup> mm<sup>3</sup>/N·m) at 300 °C, with the mechanism revealing a unique "microplasticity-coordinated oxidative lubrication" mechanism induced by the biphasic structure. At 600 °C, complex adhesion, abrasive, and fatigue wear mechanisms cause dramatic increases in both the friction coefficient and wear rate. Notably, at 900 °C, the COF dropped significantly to 0.44, which was attributed to Cu enrichment and the formation of a Cu-based oxide molten lubricating layer. This work not only confirms the ability of biphasic structures to synergistically enhance the service performance of HEOCs across wide temperature ranges but also provides a novel paradigm for designing next-generation high-performance wear-resistant lubricating ceramic materials based on biphasic high-entropy strategies.

LangmuirVol. 41(41)
Department of Environment and Natural Resources (PH), Hubei University (CN), Anhui University of Technology (CN)
Openalex Percentile: Top 71%
Lubricants and Their Additives
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