Comparative Study of Seal Strength and Mechanical Behavior of Untreated and Corona-Treated Polymer Films

Corona treatment is commonly used in industry to enhance the surface-free energy of plastic films. However, corona treatment may cause some undesirable effects affecting further processing, such as sealing. In this paper, we deeply analyze the corona treatment effect on selected properties of various polymer films commonly used in packaging applications. The films were treated at two power levels (100 W and 300 W), and the experimental design included surface characterization and mechanical testing to assess changes in wettability, chemical structure, and seal strength. The Owens–Wendt approach confirmed the corona treatment effect by static contact angle measurement and surface free energy calculation. Next, their seal strength was evaluated in relation to surface energy and chemical structure changes. FTIR spectroscopy was used to identify functional groups potentially affected by corona treatment. The results indicate that the impact of corona treatment is material-dependent. In general, corona treatment at a lower level increases the seal strength, while corona treatment at a higher power level is related to a decrease in seal strength. The study highlights the importance of optimizing corona treatment parameters for specific materials to enhance seal performance without compromising surface integrity.