Performance Research of Ultra-High Performance Concrete Incorporating Municipal Solid Waste Incineration Fly Ash

Waste management poses escalating threats to environmental sustainability, particularly with municipal solid waste (MSW) growth. Incineration, a widely adopted method for reducing waste volume, produces millions of tons of municipal solid waste incineration fly ash (MSWIFA) each year. Despite its high toxicity and classification as a hazardous solid waste, its ultrafine particle size and pozzolanic activity offer potential for its use in construction materials. In this study, MSWIFA was used to replace 6%, 12%, 18% and 24% of cementitious materials, and the effect of MSWIFA substitution rate on the workability, mechanical properties, microstructure, and durability of UHPC was studied. Furthermore, the study assessed the solidification capacity of the UHPC for heavy metal ions and quantitatively analyzed its eco-economic benefits. The results show that, under standard curing conditions, substituting 12% of cementitious materials with MSWIFA significantly modified UHPC hydration, shortened setting time, reduced fluidity, and increased wet packing density. The 28-day compressive strength reached 134.63 MPa, comparable to the control group. Concurrently, fluidity, durability, and heavy metal leaching all met the required standards, with energy consumption reduced by 14.86%, carbon emissions lowered by 12.76%, and economic costs decreased by 6.41%. This study provides a feasible solution for recycling MSWIFA into non-hazardous concrete, facilitating sustainable hazardous waste management and mitigating heavy metal-related environmental pollution.