STUDY OF ENERGY ASPECTS OF COLD BRIQUETTING FOR SHH15 STEEL DUST UNDER VARYING PRESS CONDITIONS

The article reports the outcomes of a practical study into the cold briquetting of powdered residue ShH15 steel cutting debris. Through the analysis of compaction behavior, three sequential stages were identified: an initial elastic compression phase, followed by fragmentation and densification, and concluding with plastic consolidation forming a solid briquette structure. The pressing procedure was conducted at ambient temperature using equipment equipped with an adjustable matrix configuration. Resultant compacts achieved relative densities in the range of 90–91 % of theoretical values under forces up to 850 kN and corresponding pressures of 450–500 MPa. The specific energy input required for material deformation was estimated at 2.6–2.8 kJ/g. The results validate the feasibility of utilizing unprocessed steel waste through energy-efficient compaction, eliminating the need for thermal pretreatment. In addition to improving material utilization efficiency, the proposed method supports broader sustainability goals by enabling low-cost, low-energy recycling of industrial residues. These findings may serve as a foundation for scaling cold briquetting processes to industrial applications, especially in contexts where thermal methods are economically or environmentally impractical. Keywords: briquetting, ShH15 steel, steel dust, energy efficiency, deformation diagram, recycling, pressing pressure, compaction behavior.

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Publication Details

Journal
Science and Technology of Kazakhstan
Published
2025-09-30
DOI
https://doi.org/10.48081/wmdv7314
Primary Topic
Materials Engineering and Processing
Type
article
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article

STUDY OF ENERGY ASPECTS OF COLD BRIQUETTING FOR SHH15 STEEL DUST UNDER VARYING PRESS CONDITIONS

Pavel Kovalev, V. Yu. Kulikov, Sh. N. Tulegenova, Yerkenaz Aglanovna Baiseitova
Science and Technology of Kazakhstan
Materials Engineering and Processing
article

STUDY OF ENERGY ASPECTS OF COLD BRIQUETTING FOR SHH15 STEEL DUST UNDER VARYING PRESS CONDITIONS

Pavel Kovalev, V. Yu. Kulikov, Sh. N. Tulegenova, Yerkenaz Aglanovna Baiseitova
article en

Abstract

The article reports the outcomes of a practical study into the cold briquetting of powdered residue ShH15 steel cutting debris. Through the analysis of compaction behavior, three sequential stages were identified: an initial elastic compression phase, followed by fragmentation and densification, and concluding with plastic consolidation forming a solid briquette structure. The pressing procedure was conducted at ambient temperature using equipment equipped with an adjustable matrix configuration. Resultant compacts achieved relative densities in the range of 90–91 % of theoretical values under forces up to 850 kN and corresponding pressures of 450–500 MPa. The specific energy input required for material deformation was estimated at 2.6–2.8 kJ/g. The results validate the feasibility of utilizing unprocessed steel waste through energy-efficient compaction, eliminating the need for thermal pretreatment. In addition to improving material utilization efficiency, the proposed method supports broader sustainability goals by enabling low-cost, low-energy recycling of industrial residues. These findings may serve as a foundation for scaling cold briquetting processes to industrial applications, especially in contexts where thermal methods are economically or environmentally impractical. Keywords: briquetting, ShH15 steel, steel dust, energy efficiency, deformation diagram, recycling, pressing pressure, compaction behavior.

Science and Technology of Kazakhstan(3,2025)
Openalex Percentile: Top 71%
Materials Engineering and Processing
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