Design peculiarities and kinematic analysis of a shaking conveyor with multiple transporting and screening trays

The paper focuses on the design peculiarities and kinematic analysis of a novel shaking conveyor equipped with three interconnected transporting and screening trays. The goal is to develop a comprehensive mathematical model to describe the system’s motion and analyze the interplay between the trays, providing a basis for improved design and optimization. The scientific novelty lies in the detailed kinematic study of this specific multi-tray configuration, particularly the interaction of the dual beam systems actuating the intermediate tray, leading to complex coupled motion profiles. The practical value of the research is substantial for designing and optimizing such multi-functional vibratory equipment, as the kinematic data (displacements, velocities, accelerations) provide critical insights into material-tray interaction, aiding in predicting and enhancing material processing efficiency, estimating inertial loads for robust structural design, and informing vibration isolation strategies. The methods employed include the development of a kinematic diagram and corresponding motion equations for the multi-loop linkage mechanism, followed by numerical modeling of the system’s motion using Wolfram Mathematica software. The main results characterize the complex motion profiles for a steady-state operational frequency of 10 Hz, revealing distinct amplitudes and near-linear inclined trajectories for key hinges representing each tray. Notably, the upper tray exhibited the most significant displacements and accelerations, with horizontal accelerations reaching approximately 3 g and vertical accelerations around 1.3 g, indicating a motion profile conducive to effective material lifting, “throwing”, and bed stratification. Scopes of further research include a complete dynamic analysis incorporating mass properties and driving forces, experimental validation of the models, optimization of geometric and operational parameters, integration with Discrete Element Method (DEM) simulations for detailed material flow analysis, and investigations into wear, fatigue life, and advanced control strategies.