Lightweight design of carriage frame based on modal simulation

Modal characteristics are the key basis for evaluating the vibration and noise response of the carriage frame. The finite element technology was used to simulate and calculate the models under no-load and full-load conditions respectively, and the first four modal shapes and natural frequencies under no prestress and prestress conditions were obtained. To ensure that the first natural frequency under full-load conditions is not less than 10 Hz, the carriage frame was lightened based on the multi-objective optimization method. The thicknesses of different components were established as design variables, and the optimal solution meeting the boundary conditions was obtained through the particle swarm algorithm. The results show that through the lightweight design, the model weight can be reduced by 4 % under the premise of meeting the modal standards, providing a scientific method for the targeted optimization of the carriage frame.

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Publication Details

Journal
Vibroengineering PROCEDIA
Published
2025-09-30
DOI
https://doi.org/10.21595/vp.2025.25244
Primary Topic
Mechanical Engineering and Vibrations Research
Type
article
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article

Lightweight design of carriage frame based on modal simulation

Ying Han, Lianbo Zhang, Xiaoming Zhou
Vibroengineering PROCEDIA
Mechanical Engineering and Vibrations Research
article

Lightweight design of carriage frame based on modal simulation

Ying Han, Lianbo Zhang, Xiaoming Zhou
article en

Abstract

Modal characteristics are the key basis for evaluating the vibration and noise response of the carriage frame. The finite element technology was used to simulate and calculate the models under no-load and full-load conditions respectively, and the first four modal shapes and natural frequencies under no prestress and prestress conditions were obtained. To ensure that the first natural frequency under full-load conditions is not less than 10 Hz, the carriage frame was lightened based on the multi-objective optimization method. The thicknesses of different components were established as design variables, and the optimal solution meeting the boundary conditions was obtained through the particle swarm algorithm. The results show that through the lightweight design, the model weight can be reduced by 4 % under the premise of meeting the modal standards, providing a scientific method for the targeted optimization of the carriage frame.

Vibroengineering PROCEDIAVol. 59
Yantai Automobile Engineering Professional College (CN)
Openalex Percentile: Top 71%
Mechanical Engineering and Vibrations Research
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Lightweight design of carriage frame based on modal simulation — Ying Han, Lianbo Zhang, et al. · Vibroengineering PROCEDIA (2025) | TGRS Research Map | TGRS