Predictive Maintenance in Underground Mining Equipment Using Artificial Intelligence

Underground mining faces unique challenges in equipment maintenance due to extreme operating conditions and intensive use, which limit the effectiveness of traditional methods. This study proposes a predictive maintenance (PdM) framework based on artificial intelligence (AI) to optimize efficiency and reduce costs, focusing on early fault detection. The methodology integrates IoT sensors to monitor key parameters (temperature, pressure, oil analysis, and wear) in real time, combined with machine learning models to identify predictive patterns. The results demonstrate an 8% reduction in maintenance costs and a 10% increase in equipment availability, validating the system’s ability to anticipate failures and minimize unplanned downtime. It is concluded that this approach not only enhances productivity but also raises safety standards, offering a scalable model for critical industrial environments. The findings are supported by empirical data collected from actual operations, with no theoretical extrapolations.

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Publication Details

Journal
Eng—Advances in Engineering
Published
2025-10-03
DOI
https://doi.org/10.3390/eng6100261
Citations
2
Primary Topic
Mineral Processing and Grinding
Type
article
Field-Weighted Citation Impact
1.43
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article

Predictive Maintenance in Underground Mining Equipment Using Artificial Intelligence

Julio Lu, Rosiand Manrique, Jorge Ortíz, Celso Sanga et al.
2 citations
Eng—Advances in Engineering
Mineral Processing and Grinding
1.43
article

Predictive Maintenance in Underground Mining Equipment Using Artificial Intelligence

Julio Lu, Rosiand Manrique, Jorge Ortíz, Celso Sanga, Nelson Chambi, Alejandra Sanga, Piero Sanga
article en
2 citations

Abstract

Underground mining faces unique challenges in equipment maintenance due to extreme operating conditions and intensive use, which limit the effectiveness of traditional methods. This study proposes a predictive maintenance (PdM) framework based on artificial intelligence (AI) to optimize efficiency and reduce costs, focusing on early fault detection. The methodology integrates IoT sensors to monitor key parameters (temperature, pressure, oil analysis, and wear) in real time, combined with machine learning models to identify predictive patterns. The results demonstrate an 8% reduction in maintenance costs and a 10% increase in equipment availability, validating the system’s ability to anticipate failures and minimize unplanned downtime. It is concluded that this approach not only enhances productivity but also raises safety standards, offering a scalable model for critical industrial environments. The findings are supported by empirical data collected from actual operations, with no theoretical extrapolations.

Eng—Advances in EngineeringVol. 6(10)
National University of San Marcos (PE), Universidad Nacional de San Agustin de Arequipa (PE), National University of Engineering (PE)
Openalex Percentile: Top 17%
Mineral Processing and Grinding
1.43
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