Cutting Performance of TiN/DLC-Coated Cemented Carbide Tool in Dry Cutting of Laser-Clad Cr-Ni-Based Steel

To improve the dry-machining performance of a traditional-coated cemented carbide tool when cutting the laser-clad Cr-Ni-based steel, TiN/DLC multilayer coatings were fabricated using physical vapor deposition (PVD). The coated tools were tested for their surface and cross-sectional morphology, roughness, and microhardness. Dry-cutting experiments were conducted to compare the performance of a TiN monolayer-coated tool and a TiN/DLC multilayer-coated tool. The results indicated that the TiN/DLC multilayer coatings significantly improved the machining performance, lowered the cutting force and cutting temperature, decreased the average friction coefficient at the rake face, and reduced surface roughness compared to the TiN-coated tool. This improvement is mainly attributed to the low shear strength of the DLC layer, which effectively reduces surface friction and wear of the tool. The main failure modes were abrasive wear and adhesive wear. The results suggest that the composite coating offers a promising approach to improving traditional-coated tool life and enhancing machining efficiency in the dry cutting of laser-clad alloy components.