Structure and Magnetic Properties of CNT-Reinforced Iron Composites

Fe-CNT composites were synthesized via mechanical ball milling, incorporating varying amounts of carbon nanotubes (CNTs) into iron powder at concentrations of 1 wt%, 2 wt%, and 3 wt%. The impact of different CNT contents on the phase structure, microstructure, and magnetic properties of the composites was examined. Raman spectroscopy and X-ray diffraction (XRD) analyses revealed that despite some damage, CNTs retained a predominantly one-dimensional nanostructure post-ball milling. Moreover, an increase in CNT content led to a gradual rise in grain size and lattice strain of the iron powder, attributed to the formation of solid solutions and iron-carbon compounds. Scanning electron microscopy (SEM) observations demonstrated that the majority of CNTs were integrated within the iron matrix particles, with a minority either partially embedded or entirely unembedded on the iron powder surface. With higher CNT concentrations, local CNT agglomeration emerged and intensified. Vibrating sample magnetometer (VSM) measurements indicated that Fe-CNT composites exhibited enhanced saturation magnetization (2.25%) and reduced coercivity (91.74%) compared to pure iron, underscoring the potential of CNTs in enhancing the magnetic properties of iron powder.