Plasma-electrocatalytic synthesis of urea from air and CO2

Electrochemical C-N coupling of CO<sub>2</sub> with nitrogenous sources (e.g., N<sub>2</sub>, NO<sub>3</sub><sup>-</sup>) provides a promising method for urea production, whereas the current electrochemical methods are limited by low conversion efficiency or reliance on fossil fuel-derived NO<sub>3</sub><sup>-</sup> feedstock. Here, we develop a plasma-electrocatalytic route for urea synthesis from ambient air and CO<sub>2</sub>, which starts with plasma-assisted air activation to generate reactive NO<sub>x</sub><sup>-</sup> (92.1% NO<sub>2</sub><sup>-</sup>), followed by electrocatalytic co-reduction of CO<sub>2</sub> + NO<sub>x</sub><sup>-</sup> to urea. By using a single-atom Ru<sub>1</sub>/CuO<sub>x</sub> catalyst in double chamber membrane electrode assembly, we achieve a urea yield rate of 106.9 mmol h<sup>-1</sup> g<sub>cat</sub><sup>-1</sup> and a Faradaic efficiency of 86.7%. This plasma-electrocatalytic route demonstrates a paradigm-shifting strategy for revolutionizing urea synthesis, making a great leap toward decarbonized nitrogen economy.

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Publication Details

Journal
Nature Communications
Published
2025-10-03
DOI
https://doi.org/10.1038/s41467-025-63923-z
Citations
47
Primary Topic
Ammonia Synthesis and Nitrogen Reduction
Type
article
Field-Weighted Citation Impact
18.28

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article

Plasma-electrocatalytic synthesis of urea from air and CO2

Ke Chu, Xijun Liu, Zeyi Sun, Hu Zhang et al.
47 citations
Nature Communications
Ammonia Synthesis and Nitrogen Reduction
18.28
article

Plasma-electrocatalytic synthesis of urea from air and CO2

Ke Chu, Xijun Liu, Zeyi Sun, Hu Zhang, Libang Feng, Rui Niu, Yali Guo, Shiyao Shang
article en
47 citations

Abstract

Electrochemical C-N coupling of CO<sub>2</sub> with nitrogenous sources (e.g., N<sub>2</sub>, NO<sub>3</sub><sup>-</sup>) provides a promising method for urea production, whereas the current electrochemical methods are limited by low conversion efficiency or reliance on fossil fuel-derived NO<sub>3</sub><sup>-</sup> feedstock. Here, we develop a plasma-electrocatalytic route for urea synthesis from ambient air and CO<sub>2</sub>, which starts with plasma-assisted air activation to generate reactive NO<sub>x</sub><sup>-</sup> (92.1% NO<sub>2</sub><sup>-</sup>), followed by electrocatalytic co-reduction of CO<sub>2</sub> + NO<sub>x</sub><sup>-</sup> to urea. By using a single-atom Ru<sub>1</sub>/CuO<sub>x</sub> catalyst in double chamber membrane electrode assembly, we achieve a urea yield rate of 106.9 mmol h<sup>-1</sup> g<sub>cat</sub><sup>-1</sup> and a Faradaic efficiency of 86.7%. This plasma-electrocatalytic route demonstrates a paradigm-shifting strategy for revolutionizing urea synthesis, making a great leap toward decarbonized nitrogen economy.

Nature CommunicationsVol. 16(1)
Guangxi University (CN), Lanzhou Jiaotong University (CN), University of Science and Technology Beijing (CN)
National Natural Science Foundation of China, Gansu Education Department
Openalex Percentile: Top 0%
Ammonia Synthesis and Nitrogen Reduction
18.28
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