Plasma-electrocatalytic synthesis of urea from air and CO2
Electrochemical C-N coupling of CO<sub>2</sub> with nitrogenous sources (e.g., N<sub>2</sub>, NO<sub>3</sub><sup>-</sup>) provides a promising method for urea production, whereas the current electrochemical methods are limited by low conversion efficiency or reliance on fossil fuel-derived NO<sub>3</sub><sup>-</sup> feedstock. Here, we develop a plasma-electrocatalytic route for urea synthesis from ambient air and CO<sub>2</sub>, which starts with plasma-assisted air activation to generate reactive NO<sub>x</sub><sup>-</sup> (92.1% NO<sub>2</sub><sup>-</sup>), followed by electrocatalytic co-reduction of CO<sub>2</sub> + NO<sub>x</sub><sup>-</sup> to urea. By using a single-atom Ru<sub>1</sub>/CuO<sub>x</sub> catalyst in double chamber membrane electrode assembly, we achieve a urea yield rate of 106.9 mmol h<sup>-1</sup> g<sub>cat</sub><sup>-1</sup> and a Faradaic efficiency of 86.7%. This plasma-electrocatalytic route demonstrates a paradigm-shifting strategy for revolutionizing urea synthesis, making a great leap toward decarbonized nitrogen economy.
Authors
- Ke Chu (ORCID: https://orcid.org/0000-0001-9126-9264)
- Xijun Liu (ORCID: https://orcid.org/0009-0007-7379-3901)
- Zeyi Sun
- Hu Zhang (ORCID: https://orcid.org/0000-0001-8726-8605)
- Libang Feng (ORCID: https://orcid.org/0000-0002-7059-8154)
- Rui Niu (ORCID: https://orcid.org/0009-0004-4540-3708)
- Yali Guo (ORCID: https://orcid.org/0009-0001-5830-7131)
- Shiyao Shang
Institutions
- Guangxi University (CN)
- Lanzhou Jiaotong University (CN)
- University of Science and Technology Beijing (CN)
Publication Details
- Journal
- Nature Communications
- Published
- 2025-10-03
- DOI
- https://doi.org/10.1038/s41467-025-63923-z
- Citations
- 47
- Primary Topic
- Ammonia Synthesis and Nitrogen Reduction
- Type
- article
- Field-Weighted Citation Impact
- 18.28
Funders
- National Natural Science Foundation of China
- Gansu Education Department