Design and Development of a Mechanical Coconut Dehusker for Efficient Processing

Abstract - The manual removal of coconut saffron is a labor-intensive and time-consuming process that poses significant safety risks to workers. Traditional methods often result in inconsistent saffron removal, reducing the utility of coconuts in both religious and commercial applications, particularly in temples where large volumes are processed. This project presents the design and development of a mechanical coconut saffron remover aimed at enhancing productivity, safety, and operational efficiency for coconut farmers, temple authorities, and small-scale industries in India. The proposed device employs a manually operated mechanism, potentially utilizing multiple jaws to achieve uniform and effective saffron removal, accommodating variations in saffron hardness among coconuts. The design emphasizes simplicity, cost-effectiveness, and ease of operation, making it suitable for rural and industrial use. Key objectives include minimizing human effort, reducing safety hazards, and ensuring consistent saffron removal. With low maintenance requirements, the device offers a sustainable and practical alternative to manual methods, contributing to improved processing outcomes, better resource utilization, and enhanced livelihoods for individuals and businesses involved in coconut-related activities. Key Words: Coconut saffron remover, Mechanical design, Manual operation, Productivity enhancement, Safety improvement, Temple applications, Cost-effective device, Small-scale industries, Coconut processing, Multi-jaw mechanism.