Mechanical Characteristics of Clay-Based Masonry Walls

The building sector is under increasing pressure to lower its environmental impact, prompting renewed interest in raw soil as a low-carbon and locally available material. This study investigates the mechanical and thermal properties of clay-based masonry walls through a comprehensive experimental program on earthen mortars, bricks, and their interfaces, considering both stabilized and non-stabilized formulations. Compressive, bending, and shear tests reveal that strength is strongly influenced by mortar composition, hydration time, and the soil-to-sand ratio. The addition of 5–7.5% cement yields modest gains in compressive strength but increases the carbon footprint, whereas extended pre-hydration achieves similar improvements with lower environmental costs. Thermal characterization of the studied samples (SiO2 ≈ 61.2 wt%, Al2O3 ≈ 11.7 wt%, MgO ≈ 5.1 wt%) revealed that SiO2-enriched compositions significantly enhance thermal conductivity, whereas the presence of Al2O3 and MgO contributes to increased heat capacity and improved moisture regulation. These findings suggest that well-optimized clay-based mortars can satisfy the structural and thermal requirements of non-load-bearing applications, offering a practical and sustainable alternative to conventional construction materials. By reducing embodied carbon, enhancing hygrothermal comfort, and relying on locally available resources, such mortars contribute to the advancement of green building practices and the transition towards low-carbon construction.