Recovery of Copper from Pregnant Leach Solutions of Copper Concentrate Using Aluminum Shavings

Copper is one of the most used metals today due to its wide range of applications. Traditionally, this metal has been primarily extracted through pyrometallurgical methods, which presents several environmental and energy-related drawbacks. An alternative is hydrometallurgy, which has achieved acceptable copper extraction rates. However, this process has not found widespread industrial application due to operational challenges and the complexity associated with the selective recovery of copper ions from the Pregnant Leach Solution (PLS), especially due to the coexistence of copper and iron ions, complicating the efficient separation of both metals. In this work, the use of aluminum shavings as a cementation agent is proposed, analyzing variables such as the initial shaving concentration (2.5, 5, 10, 15, and 20 g/L), the agitation speed (0, 200, and 400 rpm), and a temperature of 20, 30, and 40 °C. The results demonstrated selective copper cementation, achieving a 100% recovery in 30 min under stirring conditions of 400 rpm. The analysis performed using X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) revealed the formation of solid phases such as metallic copper (Cu), aluminum hydroxide [Al(OH)3], and elemental sulfur (S). Additionally, it was observed that the iron ion concentration remained constant throughout the experiment, indicating a high selectivity in the process. The kinetic analysis revealed that the reaction follows a first-order model without stirring. An activation energy of 62.6 kJ/mol was determined within the experimental temperature range of 20–40 °C, confirming that the process fits the chemical reaction model. These findings provide a deeper understanding of the system’s behavior, highlighting its feasibility and potential for industrial-scale applications.