Finite Element Analysis of Paddler Sludge Dryer for its Structural Integrity under Different Loading Conditions

The paddler sludge dryer machine made on standard parts & mechanisms are made from special grade material i.e. SS316, SS304 & MS Etc. To ensure functional accuracy and robust structure of sludge drying machine which is subjected to different load conditions thus The Finite Element method was (FEA) used to study structural integrity of design of the paddle sludge dryer under different load conditions the assembly of paddle sludge dryer is studied using finite element analysis (FEA) under different loads like structural and thermal loads. Modal analysis of assembly is done to analyze the natural frequency of structure to verify it for the resonance condition. The induced stresses in assembly due to structural and thermal loads are within the allowable limits of stress while the assembly natural frequencies of vibration are far from the motor excitation frequency thus the resonance condition is not likely to happen during motor running operation. Based on FE analysis results, paddle sludge dryer assembly is safe under the provided operating conditions.

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Publication Details

Journal
International Journal of Basic and Applied Sciences
Published
2025-07-20
DOI
https://doi.org/10.14419/ddg57682
Primary Topic
Iron and Steelmaking Processes
Type
article
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article

Finite Element Analysis of Paddler Sludge Dryer for its Structural Integrity under Different Loading Conditions

Manish Sakhlecha, Mrinal Sorte, S. H. Sarje, S. V. Prayagi et al.
International Journal of Basic and Applied Sciences
Iron and Steelmaking Processes
article

Finite Element Analysis of Paddler Sludge Dryer for its Structural Integrity under Different Loading Conditions

Manish Sakhlecha, Mrinal Sorte, S. H. Sarje, S. V. Prayagi, Nitin Kardekar, Manoj A. Kumbhalkar, Tukaram S. Sargar, Gaurav Gondhlekar
article en

Abstract

The paddler sludge dryer machine made on standard parts & mechanisms are made from special grade material i.e. SS316, SS304 & MS Etc. To ensure functional accuracy and robust structure of sludge drying machine which is subjected to different load conditions thus The Finite Element method was (FEA) used to study structural integrity of design of the paddle sludge dryer under different load conditions the assembly of paddle sludge dryer is studied using finite element analysis (FEA) under different loads like structural and thermal loads. Modal analysis of assembly is done to analyze the natural frequency of structure to verify it for the resonance condition. The induced stresses in assembly due to structural and thermal loads are within the allowable limits of stress while the assembly natural frequencies of vibration are far from the motor excitation frequency thus the resonance condition is not likely to happen during motor running operation. Based on FE analysis results, paddle sludge dryer assembly is safe under the provided operating conditions.

International Journal of Basic and Applied SciencesVol. 14(SI-2)
B. J. Medical College & Sassoon Hospital (IN), National Institute of Technology Raipur (IN), Yashwantrao Chavan Maharashtra Open University (IN), Smt. Kashibai Navale Medical College and General hospital (IN)
Openalex Percentile: Top 72%
Iron and Steelmaking Processes
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