Advanced deep learning approach for the fault severity classification of rolling-element bearings

A hybrid methodology for bearing fault and severity analysis using param, eter-optimized variational mode decomposition (VMD) and deep learning (DL) algorithms is presented in this study. Different localized defects are artificially seeded at the contacting surfaces of a self-aligning bearings, and vibration data is generated (Case study II) under various radial-load and speed conditions for DL algorithm development. This data is pre-processed using the parameter-optimized VMD, where the intrinsic mode function with the highest kurtosis is processed using a deep learning (DL) algorithm. Particle swarm optimization is used for optimizing two VMD parameters. Further, seven different DL algorithms are implemented to classify various fault severity of rolling-element bearings. These algorithms are validated against the standard repository dataset of Case Western Reserve University (Case study I). The reliability of these algorithms is also tested using the generated dataset (Case study II) and the results show that 1D-CNN, WaveNet and gated recurrent unit have outperformed all other algorithms by achieving accuracies of 99.65%, 97.05% and 97.33%, respectively.

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Publication Details

Journal
Scientific Reports
Published
2025-10-02
DOI
https://doi.org/10.1038/s41598-025-16895-5
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

Advanced deep learning approach for the fault severity classification of rolling-element bearings

Vivek Parmar, Megha Bhushan, Suraj Prakash Harsha, Arpit Kumar Sharma et al.
Scientific Reports
Machine Fault Diagnosis Techniques
article

Advanced deep learning approach for the fault severity classification of rolling-element bearings

Vivek Parmar, Megha Bhushan, Suraj Prakash Harsha, Arpit Kumar Sharma, Shirshendu Layek, Shilpa Mehta
article en

Abstract

A hybrid methodology for bearing fault and severity analysis using param, eter-optimized variational mode decomposition (VMD) and deep learning (DL) algorithms is presented in this study. Different localized defects are artificially seeded at the contacting surfaces of a self-aligning bearings, and vibration data is generated (Case study II) under various radial-load and speed conditions for DL algorithm development. This data is pre-processed using the parameter-optimized VMD, where the intrinsic mode function with the highest kurtosis is processed using a deep learning (DL) algorithm. Particle swarm optimization is used for optimizing two VMD parameters. Further, seven different DL algorithms are implemented to classify various fault severity of rolling-element bearings. These algorithms are validated against the standard repository dataset of Case Western Reserve University (Case study I). The reliability of these algorithms is also tested using the generated dataset (Case study II) and the results show that 1D-CNN, WaveNet and gated recurrent unit have outperformed all other algorithms by achieving accuracies of 99.65%, 97.05% and 97.33%, respectively.

Scientific ReportsVol. 15(1)
Indian Institute of Technology Roorkee (IN), Thapar Institute of Engineering & Technology (IN), Indian Institute of Technology Dharwad (IN), Manipal Hospital (IN), Manipal University Jaipur, Universidad de Sevilla (ES), Dehradun Institute of Technology University (IN)
Universidad de Sevilla, Ministerio de Ciencia, Innovación y Universidades, Centro para el Desarrollo Tecnológico Industrial, Junta de Andalucía
Openalex Percentile: Top 66%
Machine Fault Diagnosis Techniques
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