Repurposing EoL WTB Components into a Large-Scale PV-Floating Demonstrator

The growing volume of decommissioned wind turbine blades (WTBs) poses substantial challenges for end-of-life (EoL) material management, particularly within the composite repurposing and recycling strategies. This study investigates the repurposing of EoL WTB segments in a full-scale demonstrator for a photovoltaic (PV) floating platform. The design process is supported by a calibrated numerical model replicating the structure’s behaviour under representative operating conditions. The prototype reached Technology Readiness Level 6 (TRL 6) through laboratory-scale wave basin testing, under irregular wave conditions with heights up to 0.22 m. Structural assessment validates deformation limits and identifies critical zones using composite failure criteria. A comparison between two configurations underscores the importance of load continuity and effective load distribution. Additionally, a life cycle assessment (LCA) evaluates environmental impact of the repurposed solution. Results indicate that the demonstrator’s footprint is comparable to those of conventional PV-floating installations reported in the literature. Furthermore, overall sustainability can be significantly enhanced by reducing transport distances associated with repurposed components. The findings support the structural feasibility and environmental value of second-life applications for composite WTB segments, offering a circular and scalable pathway for their integration into aquatic infrastructures.