Development of Green Bipropellant Thrusters and Engines Using 98% Hydrogen Peroxide as Oxidizer

The need for non-toxic chemical propulsion systems is growing stronger in today’s space sector. One of the possible solutions for next-generation bipropellant systems is using hydrogen peroxide as the oxidizer. However, there is limited knowledge about using 98% High-Test Peroxide (HTP), which can enable high mass and volumetric performance. Therefore, this paper presents an overview of the development of green bipropellant technology using 98% HTP. The goal is to cover nearly 15 years of experience with 98% HTP and over 10 years of the use of bipropellants containing 98% HTP. The development approach and methods, including component testing and hot-firing, are described. This paper provides test data for various types of bipropellant thrusters and engines producing between 20 and 7000 N of thrust in vacuum, which is the range typically utilized for in-space propulsion. Fuel ignition processes via utilization of a catalyst bed and via hypergolic ignition are analyzed. Successful demonstrations under different operating requirements (steady state, pulse-mode operations, throttleability, etc.) are discussed. The obtained results show that green bipropellants could compete with traditional storable bipropellant technologies. The challenges and opportunities associated with using HTP bipropellants in complete propulsion systems are listed. This paper concludes with recommendations for further research.