Improved UNet-Based Detection of 3D Cotton Cup Indentations and Analysis of Automatic Cutting Accuracy

With the advancement of intelligent technology and the rise in labor costs, manual identification and cutting of 3D cotton cup indentations can no longer meet modern demands. The increasing variety and shape of 3D cotton cups due to personalized requirements make the use of fixed molds for cutting inefficient, leading to a large number of molds and high costs. Therefore, this paper proposes a UNet-based indentation segmentation algorithm to automatically extract 3D cotton cup indentation data. By incorporating the VGG16 network and Leaky-ReLU activation function into the UNet model, the method improves the model’s generalization capability, convergence speed, detection speed, and reduces the risk of overfitting. Additionally, attention mechanisms and an Atrous Spatial Pyramid Pooling (ASPP) module are introduced to enhance feature extraction, improving the network’s spatial feature extraction ability. Experiments conducted on a self-made 3D cotton cup dataset demonstrate a precision of 99.53%, a recall of 99.69%, a mIoU of 99.18%, and an mPA of 99.73%, meeting practical application requirements. The extracted 3D cotton cup indentation contour data is automatically input into an intelligent CNC cutting machine to cut 3D cotton cup. The cutting results of 400 data points show an 0.20 mm ± 0.42 mm error, meeting the cutting accuracy requirements for flexible material 3D cotton cups. This study may serve as a reference for machine vision, image segmentation, improvements to deep learning architectures, and automated cutting machinery for flexible materials such as fabrics.