Gear Target Detection and Fault Diagnosis System Based on Hierarchical Annotation Training

Gears are the core components of transmission systems, and their health status is critical to the safety and stability of the entire system. In order to efficiently identify the typical fault types such as missing teeth and broken teeth in gears, this paper collects a rich sample under complex backgrounds from different shooting angles and lighting conditions. Then a hierarchical approach is used to describe gear faults on the image. The gear samples are first segmented for image extraction and then finely labeled for gear fault regions. In addition, imbalanced datasets are produced to simulate the environment with fewer fault samples in the actual industrial process. Finally, a semi-supervised learning framework is trained based on the above method and applied in actual environment. The experimental results show that the model performs well in gear target detection and fault diagnosis, demonstrating the effectiveness of the proposed method.

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Publication Details

Journal
Machines
Published
2025-09-30
DOI
https://doi.org/10.3390/machines13100893
Primary Topic
Advanced Decision-Making Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

Gear Target Detection and Fault Diagnosis System Based on Hierarchical Annotation Training

Zhezhuang Xu, Dan Yang, Jia Wang, Rong Zheng et al.
Machines
Advanced Decision-Making Techniques
article

Gear Target Detection and Fault Diagnosis System Based on Hierarchical Annotation Training

Zhezhuang Xu, Dan Yang, Jia Wang, Rong Zheng, Haojie Huang, Rui Wu, Qianhong Liang
article en

Abstract

Gears are the core components of transmission systems, and their health status is critical to the safety and stability of the entire system. In order to efficiently identify the typical fault types such as missing teeth and broken teeth in gears, this paper collects a rich sample under complex backgrounds from different shooting angles and lighting conditions. Then a hierarchical approach is used to describe gear faults on the image. The gear samples are first segmented for image extraction and then finely labeled for gear fault regions. In addition, imbalanced datasets are produced to simulate the environment with fewer fault samples in the actual industrial process. Finally, a semi-supervised learning framework is trained based on the above method and applied in actual environment. The experimental results show that the model performs well in gear target detection and fault diagnosis, demonstrating the effectiveness of the proposed method.

MachinesVol. 13(10)
Hunan University of Science and Technology (CN), Lingnan University (HK), Education Department of Fujian Province (CN), Fuzhou University (CN), Fujian University of Technology (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 61%
Advanced Decision-Making Techniques
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