Fault Diagnosis in Internal Combustion Engines Using Artificial Intelligence Predictive Models

The growth of greenhouse gas emissions, driven by the use of internal combustion engines (ICE), highlights the urgent need for sustainable solutions, particularly in the shipping sector. Non-invasive predictive maintenance using acoustic signal analysis has emerged as a promising strategy for fault diagnosis in ICEs. In this context, the present study proposes a hybrid Deep Learning (DL) model and provides a novel publicly available dataset containing real operational sound samples of ICEs, labeled across 12 distinct fault subclasses. The methodology encompassed dataset construction, signal preprocessing using log-mel spectrograms, and the evaluation of several Machine Learning (ML) and DL models. Among the evaluated architectures, the proposed hybrid model, BiGRUT (Bidirectional GRU + Transformer), achieved the best performance, with an accuracy of 97.3%. This architecture leverages the multi-attention capability of Transformers and the sequential memory strength of GRUs, enhancing robustness in complex fault scenarios such as combined and mechanical anomalies. The results demonstrate the superiority of DL models over traditional ML approaches in acoustic-based ICE fault detection. Furthermore, the dataset and hybrid model introduced in this study contribute toward the development of scalable real-time diagnostic systems for sustainable and intelligent maintenance in transportation systems.

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Publication Details

Journal
Applied System Innovation
Published
2025-09-30
DOI
https://doi.org/10.3390/asi8050147
Primary Topic
Fault Detection and Control Systems
Type
article
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article

Fault Diagnosis in Internal Combustion Engines Using Artificial Intelligence Predictive Models

Mário Gazziro, João Carmo, Oswaldo Hideo Ando, Norah Nadia Sánchez Torres et al.
Applied System Innovation
Fault Detection and Control Systems
article

Fault Diagnosis in Internal Combustion Engines Using Artificial Intelligence Predictive Models

Mário Gazziro, João Carmo, Oswaldo Hideo Ando, Norah Nadia Sánchez Torres, Thyago Leite de Vasconcelos Lima, Joylan Nunes Maciel, Abel Cavalcante Lima Filho
article en

Abstract

The growth of greenhouse gas emissions, driven by the use of internal combustion engines (ICE), highlights the urgent need for sustainable solutions, particularly in the shipping sector. Non-invasive predictive maintenance using acoustic signal analysis has emerged as a promising strategy for fault diagnosis in ICEs. In this context, the present study proposes a hybrid Deep Learning (DL) model and provides a novel publicly available dataset containing real operational sound samples of ICEs, labeled across 12 distinct fault subclasses. The methodology encompassed dataset construction, signal preprocessing using log-mel spectrograms, and the evaluation of several Machine Learning (ML) and DL models. Among the evaluated architectures, the proposed hybrid model, BiGRUT (Bidirectional GRU + Transformer), achieved the best performance, with an accuracy of 97.3%. This architecture leverages the multi-attention capability of Transformers and the sequential memory strength of GRUs, enhancing robustness in complex fault scenarios such as combined and mechanical anomalies. The results demonstrate the superiority of DL models over traditional ML approaches in acoustic-based ICE fault detection. Furthermore, the dataset and hybrid model introduced in this study contribute toward the development of scalable real-time diagnostic systems for sustainable and intelligent maintenance in transportation systems.

Applied System InnovationVol. 8(5)
Universidade Federal da Integração Latino-Americana (BR), Universidade Federal da Paraíba (BR), Instituto Federal de Educação Ciência e Tecnologia da Paraíba (BR), MetaMateria (United States) (US), Universidade Federal do ABC (BR)
Openalex Percentile: Top 66%
Fault Detection and Control Systems
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