Applying lean assessments to optimize machine efficiency and minimize waste

This project investigated the impact of Total Productive Maintenance (TPM) on a Bavius 5-axis CNC machine used in aircraft floor beam production. In Fall 2024, students partnered with Spirit AeroSystems to assess and improve maintenance using 5S, OEE, and value stream mapping. This study identifies inefficiencies, evaluates process effectiveness, and offers recommendations. Early results show mixed outcomes, providing key insights into TPM’s role in boosting operational efficiency.

Authors

Publication Details

Journal
Journal of Management and Engineering Integration
Published
2025-09-30
DOI
https://doi.org/10.62704/10057/31197
Primary Topic
Quality and Supply Management
Type
article
Field-Weighted Citation Impact
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article

Applying lean assessments to optimize machine efficiency and minimize waste

R. J. Towner, A.H. Clark, Adam C. Lynch
Journal of Management and Engineering Integration
Quality and Supply Management
article

Applying lean assessments to optimize machine efficiency and minimize waste

R. J. Towner, A.H. Clark, Adam C. Lynch
article en

Abstract

This project investigated the impact of Total Productive Maintenance (TPM) on a Bavius 5-axis CNC machine used in aircraft floor beam production. In Fall 2024, students partnered with Spirit AeroSystems to assess and improve maintenance using 5S, OEE, and value stream mapping. This study identifies inefficiencies, evaluates process effectiveness, and offers recommendations. Early results show mixed outcomes, providing key insights into TPM’s role in boosting operational efficiency.

Journal of Management and Engineering IntegrationVol. 18(2)
Openalex Percentile: Top 56%
Quality and Supply Management
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Applying lean assessments to optimize machine efficiency and minimize waste — R. J. Towner, A.H. Clark, et al. · Journal of Management and Engineering Integration (2025) | TGRS Research Map | TGRS