Fuel Properties of Torrefied Pellets from Maize Residues and Cocopeat Byproducts

Agricultural residues such as maize byproducts and discarded cocopeat substrates are abundant but underutilised biomass resources. Improving their fuel quality requires densification, such as pelletisation, combined with thermochemical upgrading. In this study, pellets were prepared by blending cocopeat and maize residues at weight ratios of 9:1, 7:3, and 5:5, followed by torrefaction at 220, 250, and 280 °C. Their fuel characteristics were evaluated through mass yield, elemental and proximate analyses, chemical composition, calorific value, combustion indices, and grindability. Results showed that increasing maize residue content reduced ash and fuel ratio but increased volatile matter, while cocopeat-rich pellets provided higher fixed carbon and lignin contents, improving thermal stability. Torrefaction significantly enhanced calorific value (up to 21.83 MJ/kg) and grindability, while increasing aromaticity. However, higher torrefaction severity decreased the combustibility index but improved volatile ignitability, indicating a trade-off between ignition behaviour and stable combustion. An optimal balance was observed at 250 °C, where energy yield and combustion performance were maximised. This study demonstrates the feasibility of valorising discarded cocopeat substrates, blended with maize residues, into renewable solid fuels, and provides practical guidance for optimising blending ratios and torrefaction conditions in waste-to-energy applications.