Research on the Solidification Structure, Properties and Composition Segregation of GCr15 Bearing Steel Under Double-Electrode Regulation

To explore the influence of double-electrode regulation technology on the solidification microstructure and properties of GCr15 bearing steel, the double-electrode insertion process was employed in this study, combined with metallographic analysis, mechanical property testing, and electron probe composition characterization. We analyzed the mechanisms of solidification microstructure evolution and mechanical property improvement, as well as the composition segregation control effect, of GCr15 steel under double-electrode regulation. The results show that the double-electrode technology significantly refines the microstructure and improves the internal quality of the ingot by optimizing the temperature field and electromagnetic field distribution in the molten pool and enhancing the internal flow of the melt. The tensile strengths in the upper and middle parts were increased by 84.6% and 29.6%, respectively, which can be attributed to the uniform distribution of carbides at the grain boundaries and the reduction of segregation. Composition analysis indicates that the macroscopic segregation index of C element was decreased under the dual-electrode process. This research provides a theoretical basis and process optimization direction for the high-quality preparation of high-carbon chromium bearing steel.