Biochemical Methane Potential of Potato Chip Processing Waste, Process Mechanisms, and Microbial Community Shifts

Anaerobic digestion (AD) is an environmentally friendly, promising solution for the recycling of agro-industrial wastes. However, overloading an anaerobic digester with substrate may cause the inhibition of the AD process. The present study investigated the effects of the substrate/inoculum (S/I) ratio on the AD of potato chip processing (PCP) waste from the potato chip processing industry (PCPI). The PCP waste included expired potato chips (EPCs), recovered potato starch (RPS), and potato peel (PP). Mesophilic AD was carried out in batch-wise static reactors at 35 ± 1 °C using four different S/I ratios (0.5, 1.0, 1.5, and 2.0 g VS/g VS) for each type of waste. Different optimum S/I ratios were obtained for the different wastes; however, the pH ranges were comparable (7.0 to 7.5) for all batches. The optimum S/I ratios for EPCs, RPS, and PP were 1.0, 1.5, and 2.0, respectively. The cumulative biogas yields for EPCs, RPS, and PP were 367.5 ± 6.3, 310.0 ± 5.5, and 202.5 ± 4.9 mL/g VS added, respectively. The methane content of the biogas yields ranged between 60% and 70%. There was a variable remarkable shift in the microbial population at the optimum S/I ratio of each type of waste. The abundance of Firmicutes increased in the case of EPCs and RPS but decreased in the case of PP. Conversely, Proteobacteria increased when using PP as a substrate and decreased in the case of EPCs. Herein, the results of the AD of PCP wastes confirm its potential for the onsite production of renewable bioenergy and reductions in energy bills in the PCPI. In addition, this study provides guidance for optimizing the AD of PCP wastes for large-scale applications.