Multi-Parameter Optimization Design of the Impeller for a Hydrogen Liquefaction Turbine Expander

This study employs a combined approach of theoretical calculation and numerical simulation to systematically optimize the impeller of a turbine expander, the core component of a 10-ton/day hydrogen liquefaction system. First, based on thermodynamic analysis and one-dimensional calculations, a three-factor four-level orthogonal experiment optimizes the parameters of reaction degree, radius ratio, and blade height ratio. Building upon this foundation, the influence of two-dimensional meridional profiles on impeller efficiency is investigated to establish design criteria. Subsequently, the effects of three-dimensional parameters including tip clearance, blade count, and blade thickness on performance are analyzed. Finally, the impact of rotational speed and flow rate on efficiency is explored, identifying high-efficiency operational ranges. Through multi-parameter collaborative optimization, an impeller configuration achieving low outlet temperature (53.67 K) and high efficiency (about 93.6%) is obtained, providing critical references for designing high-efficiency turbine expanders in hydrogen liquefaction systems.