Detection of Small Surface Defects on High-strength Bolts Based on Improved YOLOv5

This study proposes a YOLOv5-based algorithm for detecting surface micro-defects on high-strength bolts to address low efficiency and accuracy in industrial inspections. Key enhancements include replacing CIoU with Focal-EIoU to resolve sample imbalance and accelerate training, integrating CBAM into the Backbone to improve feature extraction and reduce brightness interference, and adopting a BiFPN-based Neck network with adjusted detection scales for small defects. On a custom dataset, the algorithm achieves AP improvements of $\mathbf{1 1. 3 \%}$ (gouge), 10.8% (crazing), and 11.9% (scratch), with mAP@ 0.5 rising 11.4% to 87.9% and real-time performance maintained at 48.5 FPS, improving the accuracy and speed for detection of surface defects of bolts.

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Publication Details

Published
2025-06-20
DOI
https://doi.org/10.1109/icecai66283.2025.11171002
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
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article

Detection of Small Surface Defects on High-strength Bolts Based on Improved YOLOv5

Ye Li, Haifeng Zhang, Yanhong Ding, Feilong Xu
Industrial Vision Systems and Defect Detection
article

Detection of Small Surface Defects on High-strength Bolts Based on Improved YOLOv5

Ye Li, Haifeng Zhang, Yanhong Ding, Feilong Xu
article en

Abstract

This study proposes a YOLOv5-based algorithm for detecting surface micro-defects on high-strength bolts to address low efficiency and accuracy in industrial inspections. Key enhancements include replacing CIoU with Focal-EIoU to resolve sample imbalance and accelerate training, integrating CBAM into the Backbone to improve feature extraction and reduce brightness interference, and adopting a BiFPN-based Neck network with adjusted detection scales for small defects. On a custom dataset, the algorithm achieves AP improvements of $\mathbf{1 1. 3 \%}$ (gouge), 10.8% (crazing), and 11.9% (scratch), with mAP@ 0.5 rising 11.4% to 87.9% and real-time performance maintained at 48.5 FPS, improving the accuracy and speed for detection of surface defects of bolts.

Tianjin University of Science and Technology (CN), Tianjin University of Technology (CN), Jiangxi Copper (China) (CN)
Openalex Percentile: Top 62%
Industrial Vision Systems and Defect Detection
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