Interfacial-Engineered Sub-Crystalline Silica Aerogels with Extreme Thermal Anisotropy for Ultrahigh-Energy Laser Protection
While silica aerogels have emerged as promising thermal management materials, their practical applications under extreme conditions such as ultrahigh-energy laser irradiation or thermal shocks exceeding 2000 °C are fundamentally limited by catastrophic thermal insulation failure and mechanical instability. Herein, we report a breakthrough multiphase subcrystalline silica aerogel (MSC-SA) architecture engineered through interfacial-induced crystallization with quartz fibers. By implementing a "inter-layered insulation/in-plane conduction" design paradigm, the MSC-SAs can achieve a feature of extreme thermal anisotropy─combining unprecedented axial insulation with ultraefficient radial heat dissipation. This unique thermal management strategy enables the simultaneous achievement of record-high laser damage resistance with a threshold of 3.0 × 10<sup>4</sup> W·cm<sup>-2</sup> and protection duration exceeding 5 min, exceptional thermal stability of an ultralow thermal expansion coefficient of 1.0 × 10<sup>-6</sup> °C<sup>1-</sup> at 1200 °C, and remarkable mechanical robustness evidenced by interfacial shear strength of 43.7 MPa and compressive strength of 32.0 MPa at 95% strain. Our proposed MSC-SAs are ideal for thermal superinsulation materials capable of withstanding extreme environments, particularly in advanced defense applications against high-energy laser threats.
Authors
- Liangshun Zhang (ORCID: https://orcid.org/0000-0002-0182-7486)
- Huihuang Ma
- Jian‐Fei Gao
- Xiaodong Zhou
- Chuanjie Fan
- Yikun Liu (ORCID: https://orcid.org/0000-0001-5502-4024)
- Qunfang Lin
Institutions
- East China University of Science and Technology (CN)
- Henan University of Technology (CN)
- Division of Materials Science and Engineering (AU)
- Ministry of Education (BD)
Publication Details
- Journal
- ACS Applied Materials & Interfaces
- Published
- 2025-09-29
- DOI
- https://doi.org/10.1021/acsami.5c14180
- Citations
- 2
- Primary Topic
- Aerogels and thermal insulation
- Type
- article
- Field-Weighted Citation Impact
- 1.51