Interfacial-Engineered Sub-Crystalline Silica Aerogels with Extreme Thermal Anisotropy for Ultrahigh-Energy Laser Protection

While silica aerogels have emerged as promising thermal management materials, their practical applications under extreme conditions such as ultrahigh-energy laser irradiation or thermal shocks exceeding 2000 °C are fundamentally limited by catastrophic thermal insulation failure and mechanical instability. Herein, we report a breakthrough multiphase subcrystalline silica aerogel (MSC-SA) architecture engineered through interfacial-induced crystallization with quartz fibers. By implementing a "inter-layered insulation/in-plane conduction" design paradigm, the MSC-SAs can achieve a feature of extreme thermal anisotropy─combining unprecedented axial insulation with ultraefficient radial heat dissipation. This unique thermal management strategy enables the simultaneous achievement of record-high laser damage resistance with a threshold of 3.0 × 10<sup>4</sup> W·cm<sup>-2</sup> and protection duration exceeding 5 min, exceptional thermal stability of an ultralow thermal expansion coefficient of 1.0 × 10<sup>-6</sup> °C<sup>1-</sup> at 1200 °C, and remarkable mechanical robustness evidenced by interfacial shear strength of 43.7 MPa and compressive strength of 32.0 MPa at 95% strain. Our proposed MSC-SAs are ideal for thermal superinsulation materials capable of withstanding extreme environments, particularly in advanced defense applications against high-energy laser threats.

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Publication Details

Journal
ACS Applied Materials & Interfaces
Published
2025-09-29
DOI
https://doi.org/10.1021/acsami.5c14180
Citations
2
Primary Topic
Aerogels and thermal insulation
Type
article
Field-Weighted Citation Impact
1.51
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article

Interfacial-Engineered Sub-Crystalline Silica Aerogels with Extreme Thermal Anisotropy for Ultrahigh-Energy Laser Protection

Liangshun Zhang, Huihuang Ma, Jian‐Fei Gao, Xiaodong Zhou et al.
2 citations
ACS Applied Materials & Interfaces
Aerogels and thermal insulation
1.51
article

Interfacial-Engineered Sub-Crystalline Silica Aerogels with Extreme Thermal Anisotropy for Ultrahigh-Energy Laser Protection

Liangshun Zhang, Huihuang Ma, Jian‐Fei Gao, Xiaodong Zhou, Chuanjie Fan, Yikun Liu, Qunfang Lin
article en
2 citations

Abstract

While silica aerogels have emerged as promising thermal management materials, their practical applications under extreme conditions such as ultrahigh-energy laser irradiation or thermal shocks exceeding 2000 °C are fundamentally limited by catastrophic thermal insulation failure and mechanical instability. Herein, we report a breakthrough multiphase subcrystalline silica aerogel (MSC-SA) architecture engineered through interfacial-induced crystallization with quartz fibers. By implementing a "inter-layered insulation/in-plane conduction" design paradigm, the MSC-SAs can achieve a feature of extreme thermal anisotropy─combining unprecedented axial insulation with ultraefficient radial heat dissipation. This unique thermal management strategy enables the simultaneous achievement of record-high laser damage resistance with a threshold of 3.0 × 10<sup>4</sup> W·cm<sup>-2</sup> and protection duration exceeding 5 min, exceptional thermal stability of an ultralow thermal expansion coefficient of 1.0 × 10<sup>-6</sup> °C<sup>1-</sup> at 1200 °C, and remarkable mechanical robustness evidenced by interfacial shear strength of 43.7 MPa and compressive strength of 32.0 MPa at 95% strain. Our proposed MSC-SAs are ideal for thermal superinsulation materials capable of withstanding extreme environments, particularly in advanced defense applications against high-energy laser threats.

ACS Applied Materials & InterfacesVol. 17(40)
East China University of Science and Technology (CN), Henan University of Technology (CN), Division of Materials Science and Engineering (AU), Ministry of Education (BD)
Openalex Percentile: Top 16%
Aerogels and thermal insulation
1.51
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