An Open-Source and Low-Cost Dual Extruder 3D Printer for Macroscale Biotic Materials

This work presents the design and fabrication of a novel, dual-extruder biotic 3D printer tailored for precise deposition of natural biomaterials such as pectin, chitosan, and cellulose. Moving beyond the limitations of traditional thermoplastic extrusion which relies on non-renewable plastics and produces significant waste, this printer utilizes a syringe-based mechanical extruder to deposit viscous biotic material hydrogels. The integration of a dual-extruder system enables the creation of multimaterial prints, offering new possibilities for sustainable and biotic manufacturing. Designed with accessibility and versatility in mind, the system features user-friendly operation suitable for non-experts with open-source hardware and software. By providing a robust, customizable, and open-source platform, this work aims to empower researchers, educators, and innovators to advance biomaterials research and expand the reach of sustainable additive manufacturing. The printer fosters a collaborative community and lays the groundwork for further exploration of biological designs and materials.

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Publication Details

Published
2025-09-29
DOI
https://doi.org/10.31224/5471
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
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article

An Open-Source and Low-Cost Dual Extruder 3D Printer for Macroscale Biotic Materials

Markus J. Buehler, Jesse De Alva
Additive Manufacturing and 3D Printing Technologies
article

An Open-Source and Low-Cost Dual Extruder 3D Printer for Macroscale Biotic Materials

Markus J. Buehler, Jesse De Alva
article en

Abstract

This work presents the design and fabrication of a novel, dual-extruder biotic 3D printer tailored for precise deposition of natural biomaterials such as pectin, chitosan, and cellulose. Moving beyond the limitations of traditional thermoplastic extrusion which relies on non-renewable plastics and produces significant waste, this printer utilizes a syringe-based mechanical extruder to deposit viscous biotic material hydrogels. The integration of a dual-extruder system enables the creation of multimaterial prints, offering new possibilities for sustainable and biotic manufacturing. Designed with accessibility and versatility in mind, the system features user-friendly operation suitable for non-experts with open-source hardware and software. By providing a robust, customizable, and open-source platform, this work aims to empower researchers, educators, and innovators to advance biomaterials research and expand the reach of sustainable additive manufacturing. The printer fosters a collaborative community and lays the groundwork for further exploration of biological designs and materials.

Massachusetts Institute of Technology (US)
Openalex Percentile: Top 71%
Additive Manufacturing and 3D Printing Technologies
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An Open-Source and Low-Cost Dual Extruder 3D Printer for Macroscale Biotic Materials — Markus J. Buehler, Jesse De Alva · (2025) | TGRS Research Map | TGRS