Design and Fabrication of Posture Sensing and Damage Evaluating System for Underwater Pipelines

This study constructed an integrated underwater pipeline monitoring system, which combines pipeline posture sensing modules and pipeline leakage detection modules. The proposed system can achieve the real-time monitoring of pipeline posture and the comprehensive assessment of pipeline damage. By deploying pipeline posture sensing and leakage detection modules in array configurations along an underwater pipeline, information related to pipeline posture and flow variations is continuously collected. An array of inertial sensor nodes that form the pipeline posture sensing system is used for real-time pipeline posture monitoring. The system measures underwater motion signals and obtains bending and buckling postures using posture algorithms. Pipeline leakage is evaluated using flow and water temperature data from Hall sensors deployed at each node, assessing pipeline health while estimating the location and area of pipeline damage based on the flow values along the nodes. The human-machine interface designed in this study for underwater pipelines supports automated monitoring and alert functions, so as to provide early warnings for pipeline postures and the analysis of damage locations before water supply abnormalities occur in the pipelines. Underwater experiments validated that this system can precisely capture real-time postures and damage locations of pipelines using sensing modules. By taking flow changes at these locations into consideration, the damage area with an error margin was estimated. In the experiments, the damage areas were 8.04 cm² to 25.96 cm², the estimated results were close to the actual area trends (R² = 0.9425), and the area error was within 5.16 cm² (with an error percentage ranging from -20% to 26%). The findings of this study contribute to the management efficiency of underwater pipelines, enabling more timely maintenance while effectively reducing the risk of water supply interruption due to pipeline damage.