Knowledge Modeling Method for Assembly Process Planning based on Process History

Assembly processes account for over 50 % of production time and are still largely manual in highly variable industries. Current planning is based on expert knowledge and previous planning results, leading to inefficiencies with new workers. This study presents a deep learning model that uses historical process data to support similarity- and variant-based planning. The model predicts subsequent process steps and components based on a given process sequence by training a Bidirectional encoder representations from transformers (BERT)-based architecture on 280 different work instructions, achieving a combined accuracy of 94 % and an F1-score of 82%. The results show the potential of assisted planning in creating work instructions. However, it is impossible to generate work instructions for the planning of completely new products..

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Publication Details

Journal
IFAC-PapersOnLine
Published
2025-01-01
DOI
https://doi.org/10.1016/j.ifacol.2025.09.087
Primary Topic
Manufacturing Process and Optimization
Type
article
Field-Weighted Citation Impact
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article

Knowledge Modeling Method for Assembly Process Planning based on Process History

Michael Freitag, Dirk Schweers, Hendrik Engbers
IFAC-PapersOnLine
Manufacturing Process and Optimization
article

Knowledge Modeling Method for Assembly Process Planning based on Process History

Michael Freitag, Dirk Schweers, Hendrik Engbers
article en

Abstract

Assembly processes account for over 50 % of production time and are still largely manual in highly variable industries. Current planning is based on expert knowledge and previous planning results, leading to inefficiencies with new workers. This study presents a deep learning model that uses historical process data to support similarity- and variant-based planning. The model predicts subsequent process steps and components based on a given process sequence by training a Bidirectional encoder representations from transformers (BERT)-based architecture on 280 different work instructions, achieving a combined accuracy of 94 % and an F1-score of 82%. The results show the potential of assisted planning in creating work instructions. However, it is impossible to generate work instructions for the planning of completely new products..

IFAC-PapersOnLineVol. 59(10)
University of Bremen (DE)
Openalex Percentile: Top 63%
Manufacturing Process and Optimization
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Knowledge Modeling Method for Assembly Process Planning based on Process History — Michael Freitag, Dirk Schweers, et al. · IFAC-PapersOnLine (2025) | TGRS Research Map | TGRS