Polyelemental Nanoparticle Synthesis Enabled by Noncontact Metallothermic Reactions

Combinatorial synthesis, when coupled with high-throughput screening, accelerates materials discovery. However, the vast design space and synthetic challenges of nanomaterials present considerable barriers, and their structure-function relationships often differ from those of bulk materials. Here, we introduce an approach that combines "noncontact metallothermic reactions" with polymer pen lithography (PPL) and scanning probe block copolymer lithography (SPBCL) to enable the creation of libraries containing millions of nanoscale features. We successfully demonstrated the synthesis of diverse metal combinations spanning p-, d-, and f-block elements using nine representative ones (i.e., Al, Sc, Ti, V, Cr, Mn, Fe, Ga, La). We study the reaction pathway using Al<sub>0.95</sub>Sc<sub>0.05</sub> as a model system and validate the method's scalability by preparing a 2 × 2 cm<sup>2</sup> chip made of glassy carbon, a common electrode material used for electrocatalysis, and characterizing representative compositions. This approach enables the efficient synthesis and exploration of complex material compositions, not attainable by existing methods, in a substrate general manner (SiN<sub><i>x</i></sub>, glassy carbon, and amorphous SiO<sub>2</sub>) that will advance the systematic discovery of novel nanomaterials.

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Publication Details

Journal
Journal of the American Chemical Society
Published
2025-09-26
DOI
https://doi.org/10.1021/jacs.5c12003
Primary Topic
Machine Learning in Materials Science
Type
article
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article

Polyelemental Nanoparticle Synthesis Enabled by Noncontact Metallothermic Reactions

Zihao Ye, Chad Alexander Mirkin, Jin Huang, Zhe Wang et al.
Journal of the American Chemical Society
Machine Learning in Materials Science
article

Polyelemental Nanoparticle Synthesis Enabled by Noncontact Metallothermic Reactions

Zihao Ye, Chad Alexander Mirkin, Jin Huang, Zhe Wang, Chaojian Chen
article en

Abstract

Combinatorial synthesis, when coupled with high-throughput screening, accelerates materials discovery. However, the vast design space and synthetic challenges of nanomaterials present considerable barriers, and their structure-function relationships often differ from those of bulk materials. Here, we introduce an approach that combines "noncontact metallothermic reactions" with polymer pen lithography (PPL) and scanning probe block copolymer lithography (SPBCL) to enable the creation of libraries containing millions of nanoscale features. We successfully demonstrated the synthesis of diverse metal combinations spanning p-, d-, and f-block elements using nine representative ones (i.e., Al, Sc, Ti, V, Cr, Mn, Fe, Ga, La). We study the reaction pathway using Al<sub>0.95</sub>Sc<sub>0.05</sub> as a model system and validate the method's scalability by preparing a 2 × 2 cm<sup>2</sup> chip made of glassy carbon, a common electrode material used for electrocatalysis, and characterizing representative compositions. This approach enables the efficient synthesis and exploration of complex material compositions, not attainable by existing methods, in a substrate general manner (SiN<sub><i>x</i></sub>, glassy carbon, and amorphous SiO<sub>2</sub>) that will advance the systematic discovery of novel nanomaterials.

Journal of the American Chemical SocietyVol. 147(40)
Northwestern University (US), International Institute for Nanotechnology
Openalex Percentile: Top 80%
Machine Learning in Materials Science
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Polyelemental Nanoparticle Synthesis Enabled by Noncontact Metallothermic Reactions — Zihao Ye, Chad Alexander Mirkin, et al. · Journal of the American Chemical Society (2025) | TGRS Research Map | TGRS