ADAPTIVE PATH CONTROL IN TANGENTIAL MICROMACHINING: A FEASIBILITY STUDY WITH USP LASER

Tangential laser micromachining with ultra-short pulses offers high precision and is increasingly used for forceless machining of hard materials, especially in medical, watchmaking, and microtool applications. However, existing machining strategies often fail to maintain effective cutting conditions across varying workpiece dimensions. This preliminary study introduces an adaptive path control (APC) approach aimed at optimizing the angle of incidence (AOI) during the process. A closed-loop system was implemented to adjust the laser path based on in-machine measurements of the workpiece diameter during the machining process. Results show that adaptive control can significantly enhance material removal rate (MRR) up to 2.5 mm3/ min, when having the constant cutting conditions during entire process. The study confirms the feasibility of using APC laser strategy to improve process performance and provides a basis for future development of intelligent micromachining systems.

Authors

Publication Details

Journal
MM Science Journal
Published
2025-09-27
DOI
https://doi.org/10.17973/mmsj.2025_10_2025082
Primary Topic
Semiconductor Lasers and Optical Devices
Type
article
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article

ADAPTIVE PATH CONTROL IN TANGENTIAL MICROMACHINING: A FEASIBILITY STUDY WITH USP LASER

PETR MASEK, ADAM CERMAK, Martin Novák, Pavel Zeman
MM Science Journal
Semiconductor Lasers and Optical Devices
article

ADAPTIVE PATH CONTROL IN TANGENTIAL MICROMACHINING: A FEASIBILITY STUDY WITH USP LASER

PETR MASEK, ADAM CERMAK, Martin Novák, Pavel Zeman
article en

Abstract

Tangential laser micromachining with ultra-short pulses offers high precision and is increasingly used for forceless machining of hard materials, especially in medical, watchmaking, and microtool applications. However, existing machining strategies often fail to maintain effective cutting conditions across varying workpiece dimensions. This preliminary study introduces an adaptive path control (APC) approach aimed at optimizing the angle of incidence (AOI) during the process. A closed-loop system was implemented to adjust the laser path based on in-machine measurements of the workpiece diameter during the machining process. Results show that adaptive control can significantly enhance material removal rate (MRR) up to 2.5 mm3/ min, when having the constant cutting conditions during entire process. The study confirms the feasibility of using APC laser strategy to improve process performance and provides a basis for future development of intelligent micromachining systems.

MM Science JournalVol. 2025(4)
Openalex Percentile: Top 74%
Semiconductor Lasers and Optical Devices
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