Naval AI-Based Utility for Remaining Useful Life Prediction and Anomaly Detection for Lifecycle Management

This work presents the development of an intelligent system designed to support the predictive maintenance of the Colombian Navy’s maritime vessels through the estimation of remaining useful life and unsupervised anomaly detection, within the framework of the project called “Colombian Integrated Platform Supervision and Control System” (SISCP-C). This project seeks to guarantee the sustainability of the vessels over time, increase their operational availability, and optimize their life cycle cost, in accordance with the institution’s strategic direction established in the Naval Development Plan 2042. The system provides useful information to the crew, enabling informed decision-making for intelligent and efficient maintenance strategies. To address the limited availability of normal operating data, synthetic data generation techniques with seeding are implemented, including tabular variational autoencoders, conditional tabular generative adversarial networks, and Gaussian copulas. Among these, tabular variational autoencoders achieved the best performance and are used to generate synthetic datasets under normal conditions for the Wärtsilä 6L26 diesel engine (manufactured by Wärtsilä Italia S.p.A., Trieste, Italy). These datasets are used to train several unsupervised anomaly detection models, including one-class support vector machines, classical autoencoders, and long short-term memory-based autoencoders. The long short-term memory autoencoders outperformed the others in terms of detection metrics. Dedicated multivariate long short-term memory autoencoders are subsequently trained for each engine subsystem. By calculating the mean absolute error of the reconstructions, a subsystem-specific health index is computed, which is used to estimate the remaining useful life.