Synchronous Carbonization and Phase‐Formation via Flash Joule Heating for Uniform Carbon‐Coated Polyanionic Cathode Materials

Abstract Carbon coating is an effective strategy for enhancing the conductivity of polyanionic cathode materials. However, conventional carbon coating processes suffer from loose carbon coatings and excessive unbound carbon, leading to exacerbated side reactions. Here, the Na 3 V 2 (PO 4 ) 3 (NVP) carbon coating process in real‐time is probed, revealing that the kinetic mismatch between carbon source carbonization and cathode material phase‐formation causes coating failure. By introducing flash Joule heating (FJH) technology, ultrafast thermal shock is leveraged to kinetically synchronize carbonization and phase‐formation, fundamentally eliminating sequential reaction stages, thereby constructing a 2‐nm‐thick uniform carbon coating on NVP. The FJH‐engineered NVP delivers 85 mAh g −1 at −40 °C, and retains 84% capacity after 3000 cycles at 30 C. The coating stabilizes interfaces, reduces resistance, enhances thermal stability, and mitigates runaway risks. The effective preparation of various polyanionic cathode materials confirmed the versatility of FJH method to improve the effect of carbon coating. These findings provide an effective strategy for designing high‐safety, long‐lifespan polyanionic cathode materials.

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Publication Details

Journal
Advanced Energy Materials
Published
2025-09-25
DOI
https://doi.org/10.1002/aenm.202503894
Citations
5
Primary Topic
Advancements in Battery Materials
Type
article
Field-Weighted Citation Impact
3.65
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article

Synchronous Carbonization and Phase‐Formation via Flash Joule Heating for Uniform Carbon‐Coated Polyanionic Cathode Materials

Zhuangzhi Li, Yao Xiao, Zhenguo Wu, Yong Wang et al.
5 citations
Advanced Energy Materials
Advancements in Battery Materials
3.65
article

Synchronous Carbonization and Phase‐Formation via Flash Joule Heating for Uniform Carbon‐Coated Polyanionic Cathode Materials

Zhuangzhi Li, Yao Xiao, Zhenguo Wu, Yong Wang, Haiyan Hu, Lang Qiu, Xiaodong Guo, Linsen Li
article en
5 citations

Abstract

Abstract Carbon coating is an effective strategy for enhancing the conductivity of polyanionic cathode materials. However, conventional carbon coating processes suffer from loose carbon coatings and excessive unbound carbon, leading to exacerbated side reactions. Here, the Na 3 V 2 (PO 4 ) 3 (NVP) carbon coating process in real‐time is probed, revealing that the kinetic mismatch between carbon source carbonization and cathode material phase‐formation causes coating failure. By introducing flash Joule heating (FJH) technology, ultrafast thermal shock is leveraged to kinetically synchronize carbonization and phase‐formation, fundamentally eliminating sequential reaction stages, thereby constructing a 2‐nm‐thick uniform carbon coating on NVP. The FJH‐engineered NVP delivers 85 mAh g −1 at −40 °C, and retains 84% capacity after 3000 cycles at 30 C. The coating stabilizes interfaces, reduces resistance, enhances thermal stability, and mitigates runaway risks. The effective preparation of various polyanionic cathode materials confirmed the versatility of FJH method to improve the effect of carbon coating. These findings provide an effective strategy for designing high‐safety, long‐lifespan polyanionic cathode materials.

Advanced Energy MaterialsVol. 15(45)
Wenzhou University (CN), Shanghai Jiao Tong University (CN), Sichuan University (CN)
Openalex Percentile: Top 7%
Advancements in Battery Materials
3.65
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