Minor and Trace Elements in Copper Tailings: A Mineralogical and Geometallurgical Approach to Identify and Evaluate New Opportunities

Reliable information on the chemical and physical makeup of mine tailings is critical in meeting environmental and regulatory requirements, as well as identifying whether contained elements, including critical minerals, might be economically recovered in future to meet growing demands. Detailed mineralogical characterization, supported by chemical assays and automated mineralogy (MLA) data on different size fractions, underpins a case study of flotation tailings from the processing plant at the Carrapateena mine, South Australia. The study provides valuable insights into the deportment of minor and critical elements, including rare earth elements (REEs), along with uranium (U). REE-minerals are represented by major phosphates (monazite and florencite) and subordinate REE-fluorocarbonates (bastnäsite and synchysite). More than half the REE-minerals are concentrated in the finest size fraction (−10 μm). REEs in coarser fractions are largely locked in gangue, such that economic recovery is unlikely to be viable. MLA data shows that the main REE-minerals all display specific associations with gangue, which change with particle size. Quartz and hematite are the most common associations, followed by sericite. Synchysite shows a strong affiliation to carbonates. The contents of other critical elements (e.g., tungsten, molybdenum, cobalt) are low and for the most part occur within other common minerals as submicron-sized inclusions or in the lattice, rather than discrete minerals. Nevertheless, analysis of mine tailings from a large mining–processing operation provides an opportunity to observe intergrowth and replacement relationships in a composite sample representing different ore types from across the deposit. U-bearing species are brannerite (associated with rutile and chlorite), coffinite (in quartz), and uraninite (in hematite). Understanding the ore mineralogy of the Carrapateena deposit and how the ore has evolved in response to overprinting events is advanced by observation of ore textures, including between hematite and rutile, rutile and brannerite, zircon and xenotime, and the U-carbonate minerals rutherfordine and wyartite, the latter two replacing pre-existing U-minerals (uraninite, coffinite, and brannerite). The results of this study are fundamental inputs into future studies evaluating the technical and economic viability of potentially recovering value metals at Carrapateena. They can also guide efforts in understanding the distributions of valuable metals in analogous tailings from elsewhere. Lastly, the study demonstrates the utility of geometallurgical data on process materials to assist in geological interpretation.