Green and Sustainable Clay Ceramic Membrane Preparation and Application to Textile Wastewater Treatment for Color Removal

Ceramic membrane technology plays an important role in water and wastewater treatment. Strategic sourcing of various natural mineral resources has contributed to developing low-cost ceramic membranes. The combination with calcination of inorganic and organic wastes from domestic and agricultural activities results in fully sustainable ceramic membrane materials. In this work, ceramic membranes were developed using 96% clay, 2% almond shells and 2% lime. Sintering at 900, 950, and 1000 °C enabled the production of membranes (MK-900, MK-950, and MK-1000) in a clean, simple, and cost-effective manner. The average pore diameter and porosity decreased slightly from 44 to 42 nm and from about 30% to 26% with increasing sintering temperature, while the flexural strength increased from 25 to 40 MPa. The pure water permeability was 68 and 59 L·m^-2·h^-1·bar^-1 for MK-900 and MK-950, respectively. Effective color (as Indigo blue) removal of 78% and 92% was observed for MK-900 and MK-950, respectively. More than 90% of the initial permeability was recovered after three cycles of dye filtration using water backwashing at each stage, indicating good fouling resistance of the prepared membranes.