Experimental Study on Electric Separation of Ti/Zr-Bearing Minerals in Gravity Separation Concentrate After Thermal Activation Roasting

To solve the problem of purifying concentrates of rutile and zircon, a new method of electric separation after thermal activation roasting at 800 °C was proposed to strengthen the separation of Ti/Zr-bearing minerals. The results showed that the grade of TiO2 in the conductor increased by 2.55~6.45% and the content of ZrO2 decreased by 0.83~2.60% after thermal activation roasting and electronic separation, in contrast with electronic separation without roasting. To further explore the mechanism of activation roasting, the electrical conductivity, the phase evolution, and the microstructure of the gravity separation concentrate (GSC), pure rutile and pure zircon before and after roasting were investigated. The results of conductivity testing showed that the roasting pretreatment significantly improved the conductive difference between rutile and zircon, thus strengthening their separation performance. The XRD results revealed that the thermal activation roasting made the anatase in the GSC transform into rutile, thus enhancing the conductivity. Meanwhile, the crystallinity of both of the pure minerals was improved. The SEM results showed that the GSC particles formed loose and porous sinters, suggesting the reconstruction of the unstable anatase into rutile. Small amounts of cracks and protrusions occurred on the surface of both pure minerals, ascribed to the dehydration and deoxygenation at a high temperature.