Calcium Phosphate Ceramic Powders Prepared from Mechanochemically Activated Precursors

The chemical and structural similarity of calcium orthophosphates to hard tissues in the human body makes them suitable as biomaterials for bone implants, cements, injection systems, etc., for bone regeneration and reconstruction. Tetracalcium phosphate (Ca4(PO4)2O, TTCP) is a promising component for such biomaterials due to its high calcium content and alkaline nature. The former makes it suitable for promoting mineralization, while the latter supports neutralization of the acidic environment, helping to prevent inflammation and improve the biocompatibility of the materials. However, it is the least used calcium orthophosphate due to the difficulties in its synthesis. This study examines the effect of high-energy mechanochemical activation on the phase evolution, particle morphology, and thermal behaviour of equimolar mixtures of Ca(OH)2 and CaHPO4, with the aim of optimizing precursor conditions for the synthesis of (TTCP)-rich ceramic materials. The results demonstrate that mechanochemical activation effectively induces structural disorder, promotes the formation of amorphous and nanocrystalline phases, and facilitates subsequent phase transitions upon calcination. The combined use of solid-state NMR, XRD, TEM, and thermal analysis provides a comprehensive understanding of the transformation pathways. Ultimately, 24 h of activation under the experimental conditions was identified as optimal for producing a precursor with a favorable phase composition for obtaining TTCP-rich ceramic materials after calcination at 1350 °C.