Characterization and Performance Evaluation of Cotton Fabrics Functionalized via In Situ Green Synthesis of Silver Nanoparticles Using Solanum tuberosum Peel Extract

The functionalization of textiles with nanomaterials through green synthesis offers a promising pathway for sustainable material innovation. This study explores the in situ green synthesis of silver nanoparticles (AgNPs) onto cotton fabrics using <i>Solanum tuberosum</i> (potato) peel extract as a natural reducing and stabilizing agent. The synthesis conditions were optimized by varying silver nitrate concentration, extract volume, temperature, pH, and reaction time, after which the optimized protocol was applied for fabric treatment. The presence and distribution of AgNPs were confirmed through UV-Visible spectroscopy, Fourier-transform infrared spectroscopy, scanning electron microscopy and dynamic light scattering. The treated fabrics demonstrated strong and durable antibacterial performance, with inhibition zones of 23 ± 0.02 against <i>Escherichia coli</i> and 16 ± 0.01 against <i>Staphylococcus aureus.</i> Notably, antibacterial activity was retained even after 20 washing cycles, demonstrating the durability of the treatment. Mechanical testing revealed a 32.25% increase in tensile strength and a corresponding 10.47% reduction in elongation at break compared to untreated fabrics, suggesting improved durability with moderate stiffness. Air permeability decreased by 8.8%, correlating with the rougher surface morphology observed in Scanning Electron Microscopy images. Thermal analysis showed a decrease in thermal stability relative to untreated cotton, highlighting the influence of AgNPs on degradation behavior. Overall, this work demonstrates that potato peel waste, an abundant and underutilized biomass, can be used as a sustainable source for the green synthesis of AgNP-functionalized textiles. The approach provides a cost-effective and environmentally friendly strategy for developing multifunctional fabrics, while supporting circular economy goals in textile engineering.