Lithium Plating Detection and Intensity Estimation Using Current Pulsation

Abstract In situ detection and avoidance of lithium plating during battery charging is a key element to enable fast charging of Li-ion batteries. In this article, a methodology is proposed to identify occurrence of lithium plating using the cell voltage during charging. The proposed method applies short interruptions, such as 5 s, to the constant current charging profile and monitors the cell behavior during the current cutoff period. It is found that the voltage droop during the current cutoff behaves differently at high charging rates, when reversible plating happens on the anode, compared to low current charging conditions. The voltage droop is used to estimate a low-frequency impedance for the cell, which is found as a reliable indicator for the plating detection. Validated with anode potential measured using a reference electrode, the results indicate that lithium plating is successfully detected for two different chemistries using the proposed active diagnostics algorithm. In addition, it is found that the estimated impedance behavior is correlated to the severity of the lithium plating observed in the cell.

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Publication Details

Journal
ASME Letters in Dynamic Systems and Control
Published
2025-09-25
DOI
https://doi.org/10.1115/1.4069953
Primary Topic
Integrated Circuits and Semiconductor Failure Analysis
Type
article
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article

Lithium Plating Detection and Intensity Estimation Using Current Pulsation

Brian J. Koch, Rasoul Salehi, Xinyu Du, Shengbing Jiang
ASME Letters in Dynamic Systems and Control
Integrated Circuits and Semiconductor Failure Analysis
article

Lithium Plating Detection and Intensity Estimation Using Current Pulsation

Brian J. Koch, Rasoul Salehi, Xinyu Du, Shengbing Jiang
article en

Abstract

Abstract In situ detection and avoidance of lithium plating during battery charging is a key element to enable fast charging of Li-ion batteries. In this article, a methodology is proposed to identify occurrence of lithium plating using the cell voltage during charging. The proposed method applies short interruptions, such as 5 s, to the constant current charging profile and monitors the cell behavior during the current cutoff period. It is found that the voltage droop during the current cutoff behaves differently at high charging rates, when reversible plating happens on the anode, compared to low current charging conditions. The voltage droop is used to estimate a low-frequency impedance for the cell, which is found as a reliable indicator for the plating detection. Validated with anode potential measured using a reference electrode, the results indicate that lithium plating is successfully detected for two different chemistries using the proposed active diagnostics algorithm. In addition, it is found that the estimated impedance behavior is correlated to the severity of the lithium plating observed in the cell.

ASME Letters in Dynamic Systems and ControlVol. 6(1)
General Motors (United States) (US), American Metal Processing (United States) (US), Warren Clinic (US)
Openalex Percentile: Top 74%
Integrated Circuits and Semiconductor Failure Analysis
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Lithium Plating Detection and Intensity Estimation Using Current Pulsation — Brian J. Koch, Rasoul Salehi, et al. · ASME Letters in Dynamic Systems and Control (2025) | TGRS Research Map | TGRS