Experimental and CFD Study of Parameters Affecting Glue Spray Atomization

This study investigates the effects of air pressure, glue pressure, and viscosity on atomization characteristics through experimental and simulation methods, aiming to reveal gas–liquid interaction mechanisms and optimize process parameters. The rheological parameters of aqueous polyurethane adhesives with varying viscosities were characterized. Spray characteristics, including spray angle, cured film diameter, and thickness, were quantitatively measured under different operating conditions. The internal flow field and droplet dynamics were numerically analyzed. The results indicate the following: Increasing the air pressure (from 0.3 to 0.7 MPa) enlarges the spray angle and film diameter while reducing the film thickness. In contrast, increasing the glue pressure enlarges all three parameters: spray angle, film diameter, and film thickness. Furthermore, increasing the viscosity within the test range reduces the spray angle, film diameter, and film thickness. These effects stem from enhanced gas kinetic energy and shear intensity (promoting liquid film fragmentation), an increased fluid flow rate with glue pressure, and strengthened droplet resistance to breakup with suppressed spreading at higher viscosities. This research provides useful criteria for nozzle design and the optimization of industrial atomization processes involving non-Newtonian adhesives.